1A大電流鋰電池充電器方案
電(dian)(dian)電(dian)(dian)流大(da)(da)(da)于電(dian)(dian)池(chi)容(rong)量(liang)的(de)20 隨著當今數碼電(dian)(dian)子(zi)產品功能的(de)不斷增(zeng)加,LCD屏幕越(yue)(yue)來越(yue)(yue)大(da)(da)(da),以及不斷增(zeng)強的(de)多(duo)媒(mei)體視(shi)屏功能,市面上鋰離子(zi)/聚(ju)合物(wu)電(dian)(dian)池(chi)的(de)容(rong)量(liang)也做得越(yue)(yue)來越(yue)(yue)大(da)(da)(da)。與此(ci)同時(shi),消(xiao)費(fei)者對縮短(duan)大(da)(da)(da)容(rong)量(liang)電(dian)(dian)池(chi)的(de)充(chong)電(dian)(dian)時(shi)間(jian)提(ti)出了期望。為了能更快速(su)有效地(di)對這些大(da)(da)(da)容(rong)量(liang)電(dian)(dian)池(chi)進行充(chong)電(dian)(dian),以滿足消(xiao)費(fei)者不斷增(zeng)長的(de)需求,無錫芯朋微電(dian)(dian)子(zi)推出了大(da)(da)(da)電(dian)(dian)流鋰離子(zi)電(dian)(dian)池(chi)充(chong)電(dian)(dian)芯片AP5056。
AP5056是可(ke)以(yi)對單節(jie)鋰(li)離子(zi)或鋰(li)聚(ju)合(he)物可(ke)充電(dian)電(dian)池(chi)進行恒流/恒壓充電(dian)的(de)充電(dian)器電(dian)路。器件內部采用PMOSFET架構,應用時不(bu)需要外部另加阻流二極管。熱(re)反饋(kui)電(dian)路可(ke)以(yi)自(zi)動調節(jie)充電(dian)電(dian)流,使(shi)器件在功(gong)耗(hao)比較(jiao)大或者環境(jing)溫度比較(jiao)高的(de)情況下將芯片溫度控制在安全范圍內。
AP5056只需要極少(shao)的外圍元器件,可以適(shi)應USB 電(dian)源(yuan)和(he)適(shi)配器電(dian)源(yuan)工作,非常(chang)適(shi)用于便攜(xie)式(shi)應用的領域(yu)。充(chong)(chong)電(dian)輸(shu)出電(dian)壓為(wei)4.2V,充(chong)(chong)電(dian)電(dian)流的大小可以通過一個外部電(dian)阻設(she)置。在(zai)恒壓充(chong)(chong)電(dian)階段中(zhong),當(dang)充(chong)(chong)電(dian)電(dian)流降(jiang)至(zhi)設(she)定(ding)值1/10 時(shi),AP5056將終止充(chong)(chong)電(dian)循環。
當輸入(ru)電(dian)壓(交流適配器或(huo)者USB電(dian)源)掉電(dian)時,AP5056自動進入(ru)低(di)功耗的睡眠模式,此(ci)時電(dian)池的電(dian)流消耗小于2微安。其它功能包括輸入(ru)電(dian)壓過低(di)鎖存、芯片使(shi)能輸入(ru)、自動再充電(dian)、電(dian)池溫度監控以及狀態指示等功能。
充(chong)電(dian)(dian)過(guo)程:AP5056在整個電(dian)(dian)池(chi)充(chong)電(dian)(dian)過(guo)程中有四種基(ji)本充(chong)電(dian)(dian)模式:涓流充(chong)電(dian)(dian)、恒流充(chong)電(dian)(dian)、恒壓充(chong)電(dian)(dian)和充(chong)電(dian)(dian)完成(cheng)與再充(chong)電(dian)(dian)。
涓(juan)(juan)流(liu)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian):充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)開(kai)始前,AP5056先(xian)檢(jian)查(cha)輸入(ru)電(dian)(dian)(dian)(dian)源(yuan)(yuan),當輸入(ru)電(dian)(dian)(dian)(dian)源(yuan)(yuan)大于最小工(gong)作電(dian)(dian)(dian)(dian)壓或欠壓鎖(suo)定(ding)閾值,并且芯片使能(neng)端接高電(dian)(dian)(dian)(dian)平(ping)時(shi),AP5056開(kai)始對電(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)。AP5056先(xian)檢(jian)查(cha)電(dian)(dian)(dian)(dian)池(chi)的狀態(tai)。如(ru)果電(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)壓高于3V,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器則進入(ru)恒(heng)(heng)流(liu)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian);而如(ru)果電(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)壓低于3V時(shi),充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器則進入(ru)涓(juan)(juan)流(liu)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)模式。涓(juan)(juan)流(liu)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流(liu)是恒(heng)(heng)流(liu)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流(liu)的十分(fen)之一(還是以(yi)恒(heng)(heng)定(ding)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流(liu)為1A舉例(li),則涓(juan)(juan)流(liu)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流(liu)為100mA),涓(juan)(juan)流(liu)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)狀態(tai)一直(zhi)保持延續到AP5056芯片探(tan)測到電(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)壓達到3V后結(jie)束,之后進入(ru)恒(heng)(heng)流(liu)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)階段。
圖2:AP5056封裝。
恒流充電(dian):恒流充電(dian)模式(shi)中,充電(dian)電(dian)流由(you)PROG腳與GND間的電(dian)阻(zu)RPROG確定。(參見下文“可(ke)編程的充電(dian)電(dian)流”)
IBAT = (VPROG/ RPROG)?1000 (VPROG的典型值(zhi)為1V)
AP5056進入恒(heng)流(liu)(liu)(liu)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)模(mo)式(shi)中后,將一直(zhi)按設定的(de)(de)電(dian)(dian)(dian)流(liu)(liu)(liu)值保持充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian),直(zhi)到(dao)電(dian)(dian)(dian)池(chi)(chi)(chi)慢(man)慢(man)到(dao)達電(dian)(dian)(dian)壓(ya)調節點4.2V,轉(zhuan)而進入恒(heng)壓(ya)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)。恒(heng)壓(ya)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian):在電(dian)(dian)(dian)池(chi)(chi)(chi)電(dian)(dian)(dian)壓(ya)慢(man)慢(man)接(jie)近(jin)4.2V時,充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)器就(jiu)漸(jian)漸(jian)轉(zhuan)為恒(heng)壓(ya)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)。此時原先的(de)(de)恒(heng)流(liu)(liu)(liu)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)(liu)(liu)也(ye)慢(man)慢(man)減(jian)小(xiao)(xiao),并隨著電(dian)(dian)(dian)池(chi)(chi)(chi)容量越來越接(jie)近(jin)最大容量而急(ji)劇下降。 充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)完(wan)成與再充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian):當(dang)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)(liu)(liu)被探測到(dao)減(jian)小(xiao)(xiao)至(zhi)恒(heng)流(liu)(liu)(liu)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)(liu)(liu)的(de)(de)10%后,充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)器終(zhong)止向(xiang)電(dian)(dian)(dian)池(chi)(chi)(chi)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian),進入低功耗(hao)的(de)(de)待(dai)機(ji)模(mo)式(shi)。 在待(dai)機(ji)模(mo)式(shi)下,AP5056會(hui)繼續(xu)檢測電(dian)(dian)(dian)池(chi)(chi)(chi)端的(de)(de)電(dian)(dian)(dian)壓(ya),如果電(dian)(dian)(dian)池(chi)(chi)(chi)電(dian)(dian)(dian)壓(ya)降到(dao)4.05V以下,則(ze)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)器將再次(ci)向(xiang)電(dian)(dian)(dian)池(chi)(chi)(chi)充(chong)(chong)(chong)(chong)(chong)電(dian)(dian)(dian)。
可編(bian)程的充(chong)電(dian)電(dian)流:AP5056的充(chong)電(dian)電(dian)流由連接在(zai)PROG腳與GND之間RPROG電(dian)阻來確(que)定,計算公式如下:
IBAT = (VPROG/ RPROG)?1000 (VPROG的典型(xing)值為1V)
例如,客戶需(xu)要得(de)到(dao)一個(ge)1A的充(chong)電電流的話,根據公(gong)式得(de)到(dao)
1A = (1/ RPROG)?1000,解方(fang)程式得VPROG = 1000Ω,即VPROG = 1KΩ
圖3顯示了RPROG為1K和2K時,不同的電源輸入Vcc 與(yu)充電電流Ibat之間的關系(xi)圖,可以看到充電輸出電流基(ji)本沒有很大變化,只與(yu)RPROG的設定值(zhi)有關系(xi)。
圖3:電源輸(shu)入Vcc VS 充電電流Ibat。
典型應用電路
圖4給出的(de)(de)是(shi)典(dian)型的(de)(de)應用電(dian)(dian)路(lu),電(dian)(dian)路(lu)中R1, R2由(you)NTC熱(re)敏(min)電(dian)(dian)阻(zu)值(zhi)(zhi)來(lai)確定。設熱(re)敏(min)電(dian)(dian)阻(zu)在最低(di)工(gong)(gong)作溫度(du)時(shi)的(de)(de)電(dian)(dian)阻(zu)為RTL,在最高工(gong)(gong)作溫度(du)時(shi)的(de)(de)電(dian)(dian)阻(zu)為RTH(RTL與(yu)RTH的(de)(de)數據可查電(dian)(dian)池(chi)廠方數據或做(zuo)實驗得到(dao)),則R1,R2的(de)(de)阻(zu)值(zhi)(zhi)分(fen)別為:
圖4:AP5056應用電路(lu)。
如果用戶只(zhi)關心高溫(wen)保(bao)護(hu),而不(bu)用關心低溫(wen)保(bao)護(hu),則可將R2去(qu)掉,只(zhi)保(bao)留R1,這時(shi)R1的計算公式變為:
直流適配器與USB組(zu)合的方(fang)案
當(dang)充(chong)電(dian)(dian)(dian)(dian)(dian)器(qi)(qi)需要直(zhi)流適(shi)配器(qi)(qi)與(yu)USB充(chong)電(dian)(dian)(dian)(dian)(dian)兩者都能用(yong)時,可(ke)(ke)采(cai)用(yong)圖(tu)5所示(shi)的(de)方案。方案中(zhong),假如使用(yong)USB口(kou)進(jin)行供(gong)電(dian)(dian)(dian)(dian)(dian)的(de)話,MOS-P門(men)極接(jie)地,USB電(dian)(dian)(dian)(dian)(dian)源通(tong)(tong)過(guo)MOS-P導通(tong)(tong)至(zhi)(zhi)VCC,同時MOS-N處(chu)于(yu)關斷狀(zhuang)態(tai),PROG上(shang)的(de)編程電(dian)(dian)(dian)(dian)(dian)阻(zu)為(wei)(wei)2K,即充(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)流設(she)定為(wei)(wei)500mA,這樣可(ke)(ke)防止USB接(jie)口(kou)被(bei)充(chong)電(dian)(dian)(dian)(dian)(dian)器(qi)(qi)拉死;而當(dang)采(cai)用(yong)5V直(zhi)流適(shi)配器(qi)(qi)的(de)時候(hou),適(shi)配器(qi)(qi)電(dian)(dian)(dian)(dian)(dian)流通(tong)(tong)過(guo)肖特基二極管(guan)加至(zhi)(zhi)VCC腳,MOS-P由于(yu)門(men)極為(wei)(wei)高電(dian)(dian)(dian)(dian)(dian)平而被(bei)截止,不會(hui)對USB口(kou)產生影(ying)響(xiang)。同時MOS-N由于(yu)門(men)極為(wei)(wei)高電(dian)(dian)(dian)(dian)(dian)平而導通(tong)(tong),此(ci)時PROG腳上(shang)的(de)編程電(dian)(dian)(dian)(dian)(dian)阻(zu)相當(dang)于(yu)1K(2個2K電(dian)(dian)(dian)(dian)(dian)阻(zu)并聯),即設(she)定充(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)流為(wei)(wei)1A,來對鋰離(li)子(zi)電(dian)(dian)(dian)(dian)(dian)池進(jin)行快速(su)充(chong)電(dian)(dian)(dian)(dian)(dian)。
圖5:交(jiao)流適配器與USB組合的方案。
芯片熱保護功能
利用晶(jing)體管PN結(jie)的導通電(dian)(dian)(dian)(dian)壓隨(sui)(sui)溫(wen)度(du)(du)升(sheng)(sheng)(sheng)高(gao)而(er)(er)降低(di),而(er)(er)其(qi)變(bian)化值隨(sui)(sui)溫(wen)度(du)(du)的升(sheng)(sheng)(sheng)高(gao)而(er)(er)增加的特(te)性,AP5056設(she)計了集(ji)成于芯片內(nei)部的過熱保(bao)護(hu)功(gong)(gong)能(neng)。當內(nei)部溫(wen)度(du)(du)傳感(gan)器升(sheng)(sheng)(sheng)至約(yue)125℃以上時,內(nei)部的熱保(bao)護(hu)電(dian)(dian)(dian)(dian)路將自動減小充電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流的電(dian)(dian)(dian)(dian)流值,隨(sui)(sui)著溫(wen)度(du)(du)的不斷升(sheng)(sheng)(sheng)高(gao),當溫(wen)度(du)(du)達(da)到145℃的時候,則可(ke)(ke)完(wan)全關閉充電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流。該功(gong)(gong)能(neng)可(ke)(ke)以讓(rang)用戶放心(xin)(xin)使用最大功(gong)(gong)率(lv)的充電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流而(er)(er)無(wu)需擔心(xin)(xin)芯片被(bei)損壞。
充電狀態指示
AP5056有CHRG和STDBY兩個狀(zhuang)態輸出(chu)指示。當(dang)充電(dian)器處于充電(dian)狀(zhuang)態時(shi),CHRG置低電(dian)平,STDBY輸出(chu)高阻態;當(dang)電(dian)池處于充滿狀(zhuang)態時(shi),CHRG變(bian)為(wei)高阻態,STDBY被拉為(wei)低電(dian)平。
如(ru)果不需(xu)要用到狀態指示功能,可以(yi)將不用的相(xiang)應的狀態輸出指示腳接地。
指示燈狀態
布板的注意事項
AP5056采(cai)用(yong)SOP8-PP封裝,芯(xin)片(pian)(pian)底部帶有散(san)(san)(san)熱(re)(re)片(pian)(pian),以(yi)便(bian)于將(jiang)(jiang)芯(xin)片(pian)(pian)工作時(shi)產生的(de)(de)(de)熱(re)(re)量(liang)通過(guo)散(san)(san)(san)熱(re)(re)片(pian)(pian)發散(san)(san)(san)出去,因此,為了達到較好的(de)(de)(de)散(san)(san)(san)熱(re)(re)效(xiao)(xiao)果(guo),散(san)(san)(san)熱(re)(re)片(pian)(pian)下的(de)(de)(de)PC板銅(tong)(tong)(tong)箔(bo)面(mian)積(ji)要盡可(ke)能的(de)(de)(de)寬闊,并將(jiang)(jiang)之延伸至(zhi)外面(mian)更(geng)大,更(geng)寬的(de)(de)(de)銅(tong)(tong)(tong)箔(bo)面(mian)積(ji),而且需將(jiang)(jiang)散(san)(san)(san)熱(re)(re)片(pian)(pian)與(yu)散(san)(san)(san), 熱(re)(re)片(pian)(pian)下的(de)(de)(de)銅(tong)(tong)(tong)箔(bo)用(yong)焊(han)錫焊(han)接(jie)在一起,以(yi)增加(jia)熱(re)(re)的(de)(de)(de)傳導(dao)性;此外,利用(yong)多個通孔將(jiang)(jiang)上(shang)層銅(tong)(tong)(tong)箔(bo)與(yu)下層銅(tong)(tong)(tong)箔(bo)連接(jie)起來能夠更(geng)有效(xiao)(xiao)地拓展(zhan)散(san)(san)(san)熱(re)(re)面(mian)積(ji),有利于將(jiang)(jiang)熱(re)(re)量(liang)散(san)(san)(san)至(zhi)周圍(wei)環境中,增加(jia)充電芯(xin)片(pian)(pian)的(de)(de)(de)散(san)(san)(san)熱(re)(re)效(xiao)(xiao)果(guo)(如圖6所(suo)示)。
圖6:AP5056布板示意圖。
在芯(xin)片(pian)散熱(re)良好的情(qing)況下,AP5056可(ke)提(ti)供電路最大充電電流為(wei)(wei)1600MA,實驗中,在室(shi)溫(wen)狀(zhuang)態下,充電電流設置為(wei)(wei)1600MA,連續(xu)工作15分鐘,IC表(biao)面溫(wen)度(du)為(wei)(wei)60℃;設置為(wei)(wei)1000MA時,連續(xu)工作15分鐘,IC表(biao)面溫(wen)度(du)為(wei)(wei)50℃。
%時:
充(chong)電(dian)時間(小時)=電(dian)池容(rong)量(mAH)×1.1÷充(chong)電(dian)電(dian)流(mA)