磷酸鐵鋰電池充電電路
CN3059是一種對單節磷酸鐵鋰電池進行恒流、恒壓充電的充電器IC。用該IC組成的充電器主要特點:充電電流可由一外設電阻RISET設定,最大充電電流可達1A;輸入電壓4~6V,可采用USB接口或4.5~6V輸出電壓(輸出電流1000~1500mA)的AC/DC適配器供電;充電器電路簡單、外圍元器件少、成本低;對過放電(電池電壓<2.0V)的電池有小電流預充電模式;內部有功率器理電路,若芯片的結溫超過115℃時能自動降低充電電流作過熱保護,使用戶可設置較大的充電電流,以提高充電效率;有兩個LED分別作充電狀態指示及充電結束指示;有輸入電壓過低(<3.61V)時的輸出鎖存功能、自動再充電功能、電池溫度監測功能;采用小尺寸、散熱增強性的10引腳DFN封裝;充電溫度范圍0~45℃或0~65℃(由充電電池參數決定)。
CN3059是磷酸鐵鋰電池的專用充電器IC,但它還有一個獨特的特點:外設一個電阻RVSET,它可以增加恒壓充電的輸出電壓。利用這個獨特的特點,可以組成簡易的3節鎳氫電池充電器及4V鉛酸電池充電器或鋰離子電池充電器。
由CN3059組成的充電器適合充 0.5~4Ah的磷酸鐵鋰電池。其應用領域:礦燈、LED應急燈、警示燈;車模、船模、航模及電動玩具;在照相機中,用3.2V磷酸鐵鋰電池替代一次性3V鋰電池(型號為CR123A),其外廓尺寸相同;通信裝置;小型醫療儀器及野外測試儀器;小型電動工具等。另外,可采用CN3059組成充3節鎳氫電池及4V鉛酸(suan)電池的充電器等。
封裝、引腳排列(lie)及功能
CN3059采用散熱增強型10引腳小尺寸DFN封裝,其引腳排列如圖1所示,各引腳功能如表1所示。

圖1 CN3059引腳圖

主要參數
CN3059的極限參數:各引腳的電壓范圍為-0.3~6.5V;BAT引腳與GND短路時間可連續;靜電擊穿電壓為2kV;最高結溫為150℃;焊接溫度為300℃(10s)。
CN3059的電(dian)(dian)氣參數:電(dian)(dian)源(yuan)輸入電(dian)(dian)壓(ya)(ya)(ya)(ya)范圍為(wei)(wei)(wei)4~6V;靜(jing)態電(dian)(dian)流典型值(zhi)為(wei)(wei)(wei)650μA;低(di)壓(ya)(ya)(ya)(ya)鎖存電(dian)(dian)壓(ya)(ya)(ya)(ya)為(wei)(wei)(wei)VIN≤3.61V;預存電(dian)(dian)閾(yu)(yu)(yu)值(zhi)電(dian)(dian)壓(ya)(ya)(ya)(ya)是(shi)電(dian)(dian)池電(dian)(dian)壓(ya)(ya)(ya)(ya)小于2.05V;恒壓(ya)(ya)(ya)(ya)充電(dian)(dian)電(dian)(dian)壓(ya)(ya)(ya)(ya)3.6V;充電(dian)(dian)結束閾(yu)(yu)(yu)值(zhi)電(dian)(dian)壓(ya)(ya)(ya)(ya)(ISET端(duan)(duan)電(dian)(dian)壓(ya)(ya)(ya)(ya))為(wei)(wei)(wei)0.22V;睡(shui)眠(mian)模(mo)式閾(yu)(yu)(yu)值(zhi)電(dian)(dian)壓(ya)(ya)(ya)(ya)為(wei)(wei)(wei)VIN-VBAT≤20mV;睡(shui)眠(mian)模(mo)式解除閾(yu)(yu)(yu)值(zhi)電(dian)(dian)壓(ya)(ya)(ya)(ya)為(wei)(wei)(wei)VIN-VBAT≥50mV;TEMP端(duan)(duan)高溫閾(yu)(yu)(yu)值(zhi)電(dian)(dian)壓(ya)(ya)(ya)(ya)為(wei)(wei)(wei)80%VIN,低(di)溫閾(yu)(yu)(yu)值(zhi)電(dian)(dian)壓(ya)(ya)(ya)(ya)為(wei)(wei)(wei)48% VIN。
典型應用電路
采用CN3059組成磷酸鐵鋰電池充電器電路與由CN3056組成的鋰離子充電器電路相比,前者有兩個突出的優點:①精確檢測充電電池的電壓,充電電池的終止充電電壓控制得更精確,使電池充的更滿;②采用在FB端與電池正極之間加接一個電阻RVSET,使充電器除能充磷酸鐵鋰電池外,也可簡單地組成充鉛酸電池及鎳氫電池,擴展了充電器功能。下面分別介紹這2種典型應用電路。
1、充磷酸鐵鋰電池電路
充電(dian)(dian)電(dian)(dian)池(chi)型(xing)號為26650,容(rong)量為2800mAH,采(cai)用1000mA恒流電(dian)(dian)充電(dian)(dian)(其充電(dian)(dian)率(lv)約0.36C),充電(dian)(dian)器電(dian)(dian)路如圖2所示。

圖2 磷酸鐵鋰(li)電(dian)池充電(dian)電(dian)路
充電器采用輸出直流電壓5V、輸出電流1500mA的AC/DC適配器作電源。用紅色LED作充電狀態指示燈,用綠色LED作充電結束指示燈。設定恒流充電電流ICH=1000mA,則RISET為:
RISET=1800V/1A=1.8kΩ (1)
CIN(10μF)及COUT(10μF)是為保證充電器工作穩定的輸入及輸出電容,可采用多層陶瓷電容器(MLCC)。
這里重點介紹精確電池電壓檢測電路。圖3是一般電池電壓檢測電路,圖4是精確電池電壓檢測電路。圖3中,BAT端外接充電電池,內接由R1、R2組成的電阻分壓器,其中間點為輸入誤差放大器,根據充電電池的實際電壓來對電池進行預充電、恒流充電及恒壓充電。若在恒流充電時的充電電流為ICH、BAT端的電壓為VBAT,電池的電壓為V’BAT。若BAT端到電池正極之間的金屬連接線的電阻為△R,則ICH電流從BAT端到電池正極間的電壓降VDROP =ICH×△R,則VBAT=ICH×△R+V’BAT (V’BAT<VBAT)。充電電流越大,則VBAT與V’BAT的差值越大。輸入到誤差放大器的電壓是VBAT的分壓而不是V’BAT的分壓,因此產生電池實際電壓的檢測誤差。
再看圖4電(dian)(dian)(dian)路,BAT端向電(dian)(dian)(dian)池(chi)充電(dian)(dian)(dian)。另(ling)外(wai),由電(dian)(dian)(dian)池(chi)正極(ji)加一條連接到FB端,將(jiang)電(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)壓通(tong)過R1、R2分壓器(qi)后(hou)輸入(ru)誤差放大(da)器(qi)。

圖(tu)3 一般(ban)電(dian)池(chi)電(dian)壓(ya)檢(jian)測電(dian)路

圖4 精確電池(chi)電壓檢測電路
粗看起來,FB端、電池正極端及BAT端是同電位的。但要注意的是從BAT端流到電池正極的電流是ICH,若連接線電阻為△R,其壓差VDROP=ICH×△R;而若從電池正極流入FB的電流是IFB,連接線電阻也為△R,則V’BAR-VFB的壓差為IFB×△R。因為ICH往往是0.xA~1A,而IFB≈3μA ,所以VBAT與V’BAT的壓差較大,而V’BAT與VFB之間的壓差甚小(VBAT>V’BAT>VFB),用VFB端反饋到誤差放大器的電壓與電池的實際電壓更接近,即檢測電池電壓更精確。這一種精確測量方法也稱為開爾文檢測法(KeLvin)。用這方法精確檢測電池電壓可使電池的終止充電電壓更精確,電池也沖的更滿。
2 、充4V鉛酸電池或3節鎳氫電池或鋰離子電池的電路
在FB端(duan)與電(dian)(dian)(dian)池(chi)正極之(zhi)間加(jia)一(yi)個RVSET電(dian)(dian)(dian)阻,可以(yi)調節恒壓充電(dian)(dian)(dian)的電(dian)(dian)(dian)壓這一(yi)特點,則(ze)除充磷酸(suan)鐵鋰(li)電(dian)(dian)(dian)池(chi)外,還可組成簡易4V鉛(qian)酸(suan)電(dian)(dian)(dian)池(chi)或3節鎳氫電(dian)(dian)(dian)池(chi)充電(dian)(dian)(dian)器,電(dian)(dian)(dian)路如圖5所示(shi)。

圖5 鉛酸電(dian)池或(huo)鎳氫電(dian)池充電(dian)器電(dian)路
設定的終止充電電壓Vbat與RVSET的關系為:
Vbat(V)=3.6(V)+3.04×10-6(A)×RVSET(Ω) (2)
由(you)于(yu)這種簡(jian)易充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)器設定了終(zhong)止充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)壓,所以在(zai)充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)過程(cheng)(cheng)不(bu)會產生(sheng)過充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)(de)情況,即充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)是(shi)(shi)安全的(de)(de)(de)(de)(de)。但由(you)于(yu)不(bu)同(tong)(tong)種類的(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)有(you)各自(zi)的(de)(de)(de)(de)(de)充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)程(cheng)(cheng)式及終(zhong)止充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)(de)檢測方法,因此用CN3059組成的(de)(de)(de)(de)(de)簡(jian)易充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)器在(zai)充(chong)滿程(cheng)(cheng)度上需要差一(yi)(yi)(yi)些。另外,在(zai)充(chong)3節(jie)鎳(nie)氫電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)時,由(you)于(yu)充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)器沒(mei)有(you)每節(jie)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)均(jun)壓充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)路,所充(chong)的(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)應是(shi)(shi)同(tong)(tong)一(yi)(yi)(yi)種型號、同(tong)(tong)一(yi)(yi)(yi)公司生(sheng)產、同(tong)(tong)一(yi)(yi)(yi)組使用的(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi),否則(ze)會造(zao)成由(you)于(yu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)的(de)(de)(de)(de)(de)內阻不(bu)同(tong)(tong)而產生(sheng)的(de)(de)(de)(de)(de)有(you)的(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)未充(chong)滿,有(you)的(de)(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)已過充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)(de)情況。不(bu)同(tong)(tong)充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)的(de)(de)(de)(de)(de)RVSET值如表2所示。
圖6是一種充3.2V磷酸鐵鋰電池(S1打在下面)及充3.6V鋰離子電池(S1打在上面)的充電器電路。另外,它是恒流充電可選500mA(S2打在下面)或1000mA(S2打在上面)的充電電路。

圖6 3.2V磷酸鐵鋰電池及3.6V鋰離子電池充電器電路