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磷酸鐵鋰電池充電電路

CN3059是一種對單節磷酸鐵鋰電池進行恒流、恒壓充電的充電器IC。用該IC組成的充電器主要特點:充電電流可由一外設電阻RISET設定,最大充電電流可達1A;輸入電壓4~6V,可采用USB接口或4.5~6V輸出電壓(輸出電流1000~1500mA)的AC/DC適配器供電;充電器電路簡單、外圍元器件少、成本低;對過放電(電池電壓<2.0V)的電池有小電流預充電模式;內部有功率器理電路,若芯片的結溫超過115℃時能自動降低充電電流作過熱保護,使用戶可設置較大的充電電流,以提高充電效率;有兩個LED分別作充電狀態指示及充電結束指示;有輸入電壓過低(<3.61V)時的輸出鎖存功能、自動再充電功能、電池溫度監測功能;采用小尺寸、散熱增強性的10引腳DFN封裝;充電溫度范圍0~45℃或0~65℃(由充電電池參數決定)。
CN3059是磷酸鐵鋰電池的專用充電器IC,但它還有一個獨特的特點:外設一個電阻RVSET,它可以增加恒壓充電的輸出電壓。利用這個獨特的特點,可以組成簡易的3節鎳氫電池充電器及4V鉛酸電池充電器或鋰離子電池充電器
由CN3059組成的充電器適合充 0.5~4Ah的磷酸鐵鋰電池。其應用領域:礦燈、LED應急燈、警示燈;車模、船模、航模及電動玩具;在照相機中,用3.2V磷酸鐵鋰電池替代一次性3V鋰電池(型號為CR123A),其外廓尺寸相同;通信裝置;小型醫療儀器及野外測試儀器;小型電動工具等。另外,可采用CN3059組成充3節鎳氫電池及4V鉛酸電(dian)池的充電(dian)器等(deng)。

封(feng)裝、引腳排列及功能
CN3059采用散熱增強型10引腳小尺寸DFN封裝,其引腳排列如圖1所示,各引腳功能如表1所示。

 

 

圖1 CN3059引腳圖

圖(tu)(tu)1 CN3059引腳(jiao)圖(tu)(tu)

 

 


       

主要參數
CN3059的極限參數:各引腳的電壓范圍為-0.3~6.5V;BAT引腳與GND短路時間可連續;靜電擊穿電壓為2kV;最高結溫為150℃;焊接溫度為300℃(10s)。
CN3059的電(dian)氣參數:電(dian)源輸入電(dian)壓(ya)(ya)(ya)范圍為(wei)(wei)4~6V;靜(jing)態(tai)電(dian)流典(dian)型(xing)值(zhi)(zhi)為(wei)(wei)650μA;低(di)壓(ya)(ya)(ya)鎖存(cun)電(dian)壓(ya)(ya)(ya)為(wei)(wei)VIN≤3.61V;預存(cun)電(dian)閾(yu)值(zhi)(zhi)電(dian)壓(ya)(ya)(ya)是電(dian)池(chi)電(dian)壓(ya)(ya)(ya)小于2.05V;恒(heng)壓(ya)(ya)(ya)充電(dian)電(dian)壓(ya)(ya)(ya)3.6V;充電(dian)結束閾(yu)值(zhi)(zhi)電(dian)壓(ya)(ya)(ya)(ISET端電(dian)壓(ya)(ya)(ya))為(wei)(wei)0.22V;睡眠模式閾(yu)值(zhi)(zhi)電(dian)壓(ya)(ya)(ya)為(wei)(wei)VIN-VBAT≤20mV;睡眠模式解(jie)除閾(yu)值(zhi)(zhi)電(dian)壓(ya)(ya)(ya)為(wei)(wei)VIN-VBAT≥50mV;TEMP端高溫(wen)閾(yu)值(zhi)(zhi)電(dian)壓(ya)(ya)(ya)為(wei)(wei)80%VIN,低(di)溫(wen)閾(yu)值(zhi)(zhi)電(dian)壓(ya)(ya)(ya)為(wei)(wei)48% VIN。

典型應用電路
采用CN3059組成磷酸鐵鋰電池充電器電路與由CN3056組成的鋰離子充電器電路相比,前者有兩個突出的優點:①精確檢測充電電池的電壓,充電電池的終止充電電壓控制得更精確,使電池充的更滿;②采用在FB端與電池正極之間加接一個電阻RVSET,使充電器除能充磷酸鐵鋰電池外,也可簡單地組成充鉛酸電池及鎳氫電池,擴展了充電器功能。下面分別介紹這2種典型應用電路。
1、充磷酸鐵鋰電池電路
充(chong)(chong)電(dian)(dian)電(dian)(dian)池型號為(wei)26650,容(rong)量為(wei)2800mAH,采用(yong)1000mA恒流電(dian)(dian)充(chong)(chong)電(dian)(dian)(其(qi)充(chong)(chong)電(dian)(dian)率約(yue)0.36C),充(chong)(chong)電(dian)(dian)器電(dian)(dian)路如圖2所示(shi)。

 

 

圖2 磷酸鐵鋰電池充電電路

 

 

                                                                                                              圖(tu)2 磷酸鐵鋰(li)電池(chi)充電電路


充電器采用輸出直流電壓5V、輸出電流1500mA的AC/DC適配器作電源。用紅色LED作充電狀態指示燈,用綠色LED作充電結束指示燈。設定恒流充電電流ICH=1000mA,則RISET為:
RISET=1800V/1A=1.8kΩ (1)
CIN(10μF)及COUT(10μF)是為保證充電器工作穩定的輸入及輸出電容,可采用多層陶瓷電容器(MLCC)。
這里重點介紹精確電池電壓檢測電路。圖3是一般電池電壓檢測電路,圖4是精確電池電壓檢測電路。圖3中,BAT端外接充電電池,內接由R1、R2組成的電阻分壓器,其中間點為輸入誤差放大器,根據充電電池的實際電壓來對電池進行預充電、恒流充電及恒壓充電。若在恒流充電時的充電電流為ICH、BAT端的電壓為VBAT,電池的電壓為V’BAT。若BAT端到電池正極之間的金屬連接線的電阻為△R,則ICH電流從BAT端到電池正極間的電壓降VDROP =ICH×△R,則VBAT=ICH×△R+V’BAT (V’BAT<VBAT)。充電電流越大,則VBAT與V’BAT的差值越大。輸入到誤差放大器的電壓是VBAT的分壓而不是V’BAT的分壓,因此產生電池實際電壓的檢測誤差。
再(zai)看圖4電(dian)(dian)(dian)路,BAT端(duan)向電(dian)(dian)(dian)池(chi)(chi)充電(dian)(dian)(dian)。另外,由電(dian)(dian)(dian)池(chi)(chi)正極(ji)加一(yi)條連接(jie)到FB端(duan),將(jiang)電(dian)(dian)(dian)池(chi)(chi)電(dian)(dian)(dian)壓(ya)通過(guo)R1、R2分(fen)壓(ya)器(qi)后輸入誤(wu)差放大器(qi)。

圖3 一般電池電壓檢測電路

圖3 一般電(dian)池電(dian)壓檢測電(dian)路(lu)

 

 

圖4 精確電池電壓檢測電路

圖4 精確(que)電(dian)池電(dian)壓檢測電(dian)路(lu)

粗看起來,FB端、電池正極端及BAT端是同電位的。但要注意的是從BAT端流到電池正極的電流是ICH,若連接線電阻為△R,其壓差VDROP=ICH×△R;而若從電池正極流入FB的電流是IFB,連接線電阻也為△R,則V’BAR-VFB的壓差為IFB×△R。因為ICH往往是0.xA~1A,而IFB≈3μA ,所以VBAT與V’BAT的壓差較大,而V’BAT與VFB之間的壓差甚小(VBAT>V’BAT>VFB),用VFB端反饋到誤差放大器的電壓與電池的實際電壓更接近,即檢測電池電壓更精確。這一種精確測量方法也稱為開爾文檢測法(KeLvin)。用這方法精確檢測電池電壓可使電池的終止充電電壓更精確,電池也沖的更滿。
2 、充4V鉛酸電池或3節鎳氫電池或鋰離子電池的電路
在FB端與電(dian)池正極(ji)之間加一(yi)個(ge)RVSET電(dian)阻,可以調節恒壓充電(dian)的(de)電(dian)壓這一(yi)特點,則除(chu)充磷酸(suan)鐵鋰電(dian)池外,還可組成簡易4V鉛酸(suan)電(dian)池或3節鎳氫電(dian)池充電(dian)器(qi),電(dian)路如圖5所(suo)示。

 

圖5 鉛酸電池或鎳氫電池充電器電路

圖5 鉛酸(suan)電(dian)池(chi)或鎳氫電(dian)池(chi)充電(dian)器電(dian)路(lu)

 


設定的終止充電電壓Vbat與RVSET的關系為:
Vbat(V)=3.6(V)+3.04×10-6(A)×RVSET(Ω)            (2)
由(you)于這種簡(jian)易充(chong)電(dian)(dian)(dian)(dian)(dian)器(qi)(qi)設定(ding)了終(zhong)(zhong)止充(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)壓(ya),所以在充(chong)電(dian)(dian)(dian)(dian)(dian)過程(cheng)(cheng)不會(hui)產(chan)(chan)生過充(chong)電(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)情(qing)(qing)況,即充(chong)電(dian)(dian)(dian)(dian)(dian)是(shi)安全的(de)(de)(de)(de)。但(dan)由(you)于不同(tong)種類(lei)的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池有(you)(you)各自的(de)(de)(de)(de)充(chong)電(dian)(dian)(dian)(dian)(dian)程(cheng)(cheng)式及(ji)終(zhong)(zhong)止充(chong)電(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)檢測方法,因此(ci)用(yong)CN3059組成的(de)(de)(de)(de)簡(jian)易充(chong)電(dian)(dian)(dian)(dian)(dian)器(qi)(qi)在充(chong)滿程(cheng)(cheng)度上需要差(cha)一些。另外,在充(chong)3節鎳(nie)氫電(dian)(dian)(dian)(dian)(dian)池時,由(you)于充(chong)電(dian)(dian)(dian)(dian)(dian)器(qi)(qi)沒有(you)(you)每節電(dian)(dian)(dian)(dian)(dian)池均壓(ya)充(chong)電(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)路,所充(chong)的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池應是(shi)同(tong)一種型號、同(tong)一公司生產(chan)(chan)、同(tong)一組使用(yong)的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池,否則(ze)會(hui)造成由(you)于電(dian)(dian)(dian)(dian)(dian)池的(de)(de)(de)(de)內(nei)阻(zu)不同(tong)而產(chan)(chan)生的(de)(de)(de)(de)有(you)(you)的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池未充(chong)滿,有(you)(you)的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)池已過充(chong)電(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)情(qing)(qing)況。不同(tong)充(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)池的(de)(de)(de)(de)RVSET值如表2所示。

為保證終止電壓的精度,采用的RVSET應為1%精密電阻(E48、E96系列),溫度系數±100×10-6/℃。
圖6是一種充3.2V磷酸鐵鋰電池(S1打在下面)及充3.6V鋰離子電池(S1打在上面)的充電器電路。另外,它是恒流充電可選500mA(S2打在下面)或1000mA(S2打在上面)的充電電路。

 

圖6 3.2V磷酸鐵鋰電池及3.6V鋰離子電池充電器電路

圖6 3.2V磷酸鐵鋰電池及3.6V鋰離子電池充電器電路

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