電動自行車充電器基礎知識及使用檢測維護方法
電動車充電器 是(shi)專門為電動(dong)自行車的電瓶配置的一(yi)個(ge)充電設(she)備!電動(dong)車普遍使用(yong)了(le)所謂三(san)段式充電器,第(di)一(yi)個(ge)階(jie)段叫(jiao)恒流(liu)階(jie)段,第(di)二個(ge)階(jie)段叫(jiao)恒壓階(jie)段,第(di)三(san)個(ge)階(jie)段叫(jiao)涓流(liu)階(jie)段。
常用的開關(guan)電(dian)源式(shi)充電(dian)器又(you)分(fen)半橋(qiao)式(shi)和(he)單激(ji)式(shi)兩大類,單激(ji)類又(you)分(fen)為正激(ji)式(shi)和(he)反激(ji)式(shi)兩類。半橋(qiao)式(shi)成(cheng)本高,性能好(hao),常用于帶負(fu)脈(mo)沖(chong)的充電(dian)器;單激(ji)式(shi)成(cheng)本低,市場占有率高。
負脈沖充電器
鉛酸電(dian)(dian)(dian)池已經有100多年的歷史了(le),開始全(quan)球普遍沿引老的觀點和操作規(gui)程:充(chong)、放電(dian)(dian)(dian)率為0.1C(C是(shi)電(dian)(dian)(dian)池容(rong)量)壽命較長(chang)。美國人麥斯先生為解(jie)決(jue)快速充(chong)電(dian)(dian)(dian)問題,1967年向(xiang)全(quan)世界(jie)公布了(le)他的研(yan)究(jiu)成果,用(yong)大(da)于1C率脈沖(chong)電(dian)(dian)(dian)流充(chong)電(dian)(dian)(dian),充(chong)電(dian)(dian)(dian)間(jian)歇時對電(dian)(dian)(dian)池放電(dian)(dian)(dian)。放電(dian)(dian)(dian)有利于消除極化(hua)、降低電(dian)(dian)(dian)解(jie)液溫(wen)度、提高極板接受電(dian)(dian)(dian)荷(he)的能力。
我國(guo)一(yi)些科(ke)技工作者在1969年(nian)前后,根據麥斯先生的三(san)定律制作成功(gong)了多(duo)種品牌的快速充電(dian)(dian)機(ji)。充電(dian)(dian)循環過程是:大電(dian)(dian)流脈(mo)沖充電(dian)(dian)→切斷充電(dian)(dian)通(tong)路→對電(dian)(dian)池(chi)短暫放電(dian)(dian)→停止放電(dian)(dian)→接通(tong)充電(dian)(dian)通(tong)路→大電(dian)(dian)流脈(mo)沖充電(dian)(dian)……
2000年前后,有人將這一原理用到了電動車充電器中,充電過程中,不切斷充電通路,用小電阻將電池短路瞬間,進行放電。短路時由于不切斷充電通路,在充電通路中串連了電感。一般在1秒內短路3-5毫秒(1秒=1000毫秒),由于電感里的電流不能跳變,短路時間短促,可以保護充電器的電(dian)(dian)源轉換部分。如果把充(chong)(chong)電(dian)(dian)電(dian)(dian)流方向叫正(zheng),放電(dian)(dian)自(zi)然(ran)為負(fu)了(le),電(dian)(dian)動車(che)業就出現了(le)名詞(ci)“負(fu)脈沖充(chong)(chong)電(dian)(dian)器”,而(er)且稱可以延(yan)長電(dian)(dian)池壽(shou)命(ming)等(deng)等(deng)。
三段式充電器
從電(dian)(dian)子技術(shu)角(jiao)度針對電(dian)(dian)池而言:第(di)一(yi)個(ge)(ge)階(jie)(jie)(jie)段(duan)叫(jiao)充電(dian)(dian)限流(liu)階(jie)(jie)(jie)段(duan),第(di)二(er)(er)個(ge)(ge)階(jie)(jie)(jie)段(duan)叫(jiao)高(gao)恒壓(ya)階(jie)(jie)(jie)段(duan),第(di)三個(ge)(ge)階(jie)(jie)(jie)段(duan)叫(jiao)低恒壓(ya)階(jie)(jie)(jie)段(duan)比較(jiao)貼切。第(di)二(er)(er)階(jie)(jie)(jie)段(duan)和第(di)三階(jie)(jie)(jie)段(duan)轉(zhuan)換時,面(mian)板指示燈相應變(bian)換,大多數充電(dian)(dian)器第(di)一(yi)、二(er)(er)階(jie)(jie)(jie)段(duan)是紅燈,第(di)三階(jie)(jie)(jie)段(duan)變(bian)綠燈。第(di)二(er)(er)階(jie)(jie)(jie)段(duan)和第(di)三階(jie)(jie)(jie)段(duan)的相互轉(zhuan)換是由充電(dian)(dian)電(dian)(dian)流(liu)決定的,大于某電(dian)(dian)流(liu)進入(ru)第(di)一(yi)第(di)二(er)(er)階(jie)(jie)(jie)段(duan),小于某電(dian)(dian)流(liu)進入(ru)第(di)三階(jie)(jie)(jie)段(duan)。這個(ge)(ge)電(dian)(dian)流(liu)叫(jiao)轉(zhuan)換電(dian)(dian)流(liu),也叫(jiao)轉(zhuan)折電(dian)(dian)流(liu)。
早期(qi)充電器(qi)(qi),包(bao)括(kuo)名牌車配套的充電器(qi)(qi),雖然也變燈,但實際是恒壓限流充電器(qi)(qi),并不是三階段充電器(qi)(qi)。一(yi)般(ban)這類就一(yi)個穩(wen)定電壓值,44.2V左(zuo)右,對(dui)當時的高比重(zhong)硫酸(suan)的電池(chi)還湊合。
關于(yu)三段式充電器的三個關鍵參數
第一(yi)個(ge)重(zhong)(zhong)(zhong)要參數(shu)是涓流階(jie)段(duan)的(de)(de)(de)(de)低恒(heng)(heng)壓(ya)值(zhi),第二(er)個(ge)重(zhong)(zhong)(zhong)要參數(shu)是第二(er)階(jie)段(duan)的(de)(de)(de)(de)高恒(heng)(heng)壓(ya)值(zhi),第三(san)個(ge)重(zhong)(zhong)(zhong)要參數(shu)是轉換電(dian)(dian)流。這三(san)個(ge)重(zhong)(zhong)(zhong)要參數(shu)與(yu)電(dian)(dian)池數(shu)目有(you)(you)關,與(yu)電(dian)(dian)池的(de)(de)(de)(de)容量Ah有(you)(you)關,與(yu)溫度(du)有(you)(you)關,與(yu)電(dian)(dian)池種類有(you)(you)關。為了方(fang)便大家記憶(yi),下(xia)面以最常見的(de)(de)(de)(de)電(dian)(dian)動自行車(三(san)塊12V串聯的(de)(de)(de)(de)10Ah電(dian)(dian)池)所(suo)用的(de)(de)(de)(de)三(san)段(duan)式充電(dian)(dian)器為例簡(jian)單介(jie)紹一(yi)下(xia):
首先討論涓(juan)流階段的低恒壓值(zhi),參考(kao)電(dian)壓為42.5V左右(you)。此值(zhi)高將使(shi)電(dian)池(chi)失水,容易(yi)使(shi)電(dian)池(chi)發熱變(bian)形;此值(zhi)低不利(li)于(yu)(yu)電(dian)池(chi)充(chong)足電(dian)。此值(zhi)在南方要低于(yu)(yu)41.5V;膠體電(dian)池(chi)要低于(yu)(yu)41.5V,如在南方還要低一點兒。這個參數是相(xiang)對嚴格的,不可以(yi)大(da)于(yu)(yu)參考(kao)值(zhi)。
其次討(tao)論第二階段的高恒壓值(zhi),參考電(dian)壓為44.5V左右。此值(zhi)高有利(li)于(yu)快速充足(zu)電(dian),但是容易使電(dian)池失水,充電(dian)后期電(dian)流(liu)下(xia)不來(lai),結果使電(dian)池發熱變形;此值(zhi)低不利(li)于(yu)電(dian)池快速充足(zu)電(dian),有利(li)于(yu)向(xiang)涓流(liu)階段轉換(huan)。這個值(zhi)雖然沒有第一(yi)個值(zhi)那樣嚴格,但是也不要(yao)過(guo)高。
最后討(tao)論轉換(huan)電(dian)(dian)(dian)流,參考(kao)電(dian)(dian)(dian)流為300毫(hao)安左右(you)。此值高(gao)有利于(yu)(yu)電(dian)(dian)(dian)池(chi)壽命,不(bu)容易(yi)發(fa)熱(re)變形(xing)(xing),但(dan)(dan)不(bu)利于(yu)(yu)電(dian)(dian)(dian)池(chi)快速充(chong)足電(dian)(dian)(dian);此值低(對外行)有利于(yu)(yu)充(chong)足電(dian)(dian)(dian),但(dan)(dan)是(shi)由于(yu)(yu)較(jiao)長時(shi)間高(gao)電(dian)(dian)(dian)壓充(chong)電(dian)(dian)(dian),容易(yi)使(shi)電(dian)(dian)(dian)池(chi)失水(shui),使(shi)電(dian)(dian)(dian)池(chi)發(fa)熱(re)變形(xing)(xing)。特別個(ge)別電(dian)(dian)(dian)池(chi)出現問題時(shi),充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流降(jiang)不(bu)到轉折電(dian)(dian)(dian)流以下(xia)時(shi),會連累(lei)好電(dian)(dian)(dian)池(chi)也被充(chong)壞。給出的參考(kao)值有一定(ding)范圍(wei),正負50毫(hao)安甚(shen)至(zhi)100毫(hao)安都是(shi)允許的,但(dan)(dan)是(shi)不(bu)允許小于(yu)(yu)200毫(hao)安。
目前,市場上(shang)出現(xian)了很多(duo)高恒壓值為(wei)46.5V、低恒壓值為(wei)41.5V、轉(zhuan)折電流大于500毫安的反激式廉(lian)價充(chong)電器。
如果是四塊12V電池的充電器即48V充電器,前兩個參數為(wei)前述電壓參考值除以三(san)乘以四。高(gao)恒壓值為(wei)59.5V左右、低恒壓值為(wei)56.5V左右。
電(dian)(dian)池(chi)如果比10Ah大,將(jiang)第三個參數(shu)電(dian)(dian)流值適當增(zeng)大,例如17Ah電(dian)(dian)池(chi)可大到500毫安。
買新(xin)充(chong)(chong)電(dian)器(qi)要(yao)檢查三(san)段式充(chong)(chong)電(dian)器(qi)的三(san)個重(zhong)要(yao)參數,用戶一(yi)般可以自己測得第三(san)階段的低恒壓(ya)值(zhi)。方(fang)法是,不(bu)接(jie)電(dian)池,給充(chong)(chong)電(dian)器(qi)加市電(dian),用數字萬(wan)用表的200V直流電(dian)壓(ya)檔(dang)測充(chong)(chong)電(dian)器(qi)的輸(shu)出電(dian)壓(ya)。另兩個參數高恒壓(ya)值(zhi)和轉折電(dian)流一(yi)般需要(yao)專(zhuan)用工具才能測得。
再(zai)補充一些正確的充電(dian)(dian)方法:1,變綠燈后(hou)再(zai)接著(zhu)充2-3小(xiao)時。2,原則是(shi)淺放(電(dian)(dian))勤充(電(dian)(dian)),每次用到50%以后(hou)再(zai)充電(dian)(dian),不(bu)要(yao)充電(dian)(dian)太頻繁這(zhe)樣會(hui)縮短電(dian)(dian)池(chi)壽命 3,長(chang)期不(bu)騎,要(yao)定期(1個月(yue))充電(dian)(dian)一次。4,長(chang)期淺放的電(dian)(dian)池(chi),3個月(yue)左右,作(zuo)一次深放電(dian)(dian),就(jiu)是(shi)所(suo)謂放光再(zai)充電(dian)(dian),有利于電(dian)(dian)池(chi)深部的長(chang)期不(bu)動的物(wu)質的活化。放光的意(yi)思是(shi),騎到控制器電(dian)(dian)池(chi)欠(qian)壓保護動作(zuo)為止。
需要(yao)(yao)提(ti)醒客戶幾點:1,一般(ban)新電(dian)池投入使用8-10個(ge)(ge)月后(hou),要(yao)(yao)對(dui)電(dian)池進行檢查(cha)和(he)維(wei)護。2,一般(ban)名牌車(che)配套的(de)(de)充電(dian)器(qi)(qi)是經過(guo)篩選的(de)(de),通常(chang)不用測試,但是單獨到市(shi)(shi)場上采購的(de)(de)非配套充電(dian)器(qi)(qi),一定要(yao)(yao)進行前(qian)(qian)述三個(ge)(ge)參數(shu)的(de)(de)測試。3,有一種不帶工(gong)頻變壓(ya)器(qi)(qi)的(de)(de)可控硅充電(dian)機,直(zhi)接整(zheng)流(liu)市(shi)(shi)電(dian)為電(dian)池充電(dian),電(dian)流(liu)可到30A,電(dian)壓(ya)12V-80V可調,未(wei)徹底(di)切斷(duan)市(shi)(shi)電(dian)前(qian)(qian),千萬不要(yao)(yao)摸(mo)電(dian)池,貨運三輪使用這類充電(dian)機的(de)(de)客戶特別要(yao)(yao)注意安全。
鉛酸電池損壞的(de)四大原(yuan)因(yin) ①失水 ②硫化 ③失衡 ④熱失控(充鼓(gu))
前兩者①、②占(zhan)了目(mu)前市場(chang)上電(dian)池損壞的(de)97%。
(1)分析①:鉛酸電池(chi)失水的(de)主要原(yuan)因
鉛酸電(dian)(dian)(dian)池(chi)中的(de)電(dian)(dian)(dian)解液像人體(ti)中的(de)血(xue)液一(yi)樣(yang)(yang)寶貴,電(dian)(dian)(dian)解液一(yi)旦喪失(shi),就意味著電(dian)(dian)(dian)池(chi)報(bao)廢(fei)了(le)。電(dian)(dian)(dian)解液是(shi)由稀硫酸和水(shui)(shui)(shui)組成的(de)。充(chong)(chong)(chong)電(dian)(dian)(dian)過(guo)程(cheng)中,難以(yi)避免(mian)失(shi)水(shui)(shui)(shui),充(chong)(chong)(chong)電(dian)(dian)(dian)模式不一(yi)樣(yang)(yang),失(shi)水(shui)(shui)(shui)也不一(yi)樣(yang)(yang)。普(pu)(pu)通三(san)段式充(chong)(chong)(chong)電(dian)(dian)(dian)模式,充(chong)(chong)(chong)電(dian)(dian)(dian)過(guo)程(cheng)中的(de)失(shi)水(shui)(shui)(shui)量(liang)是(shi)科(ke)(ke)林脈(mo)(mo)沖(chong)(chong)(chong)模式的(de)二倍以(yi)上!電(dian)(dian)(dian)池(chi)除了(le)自然壽命(ming)外(wai)還有(you)一(yi)個失(shi)水(shui)(shui)(shui)壽命(ming):單只電(dian)(dian)(dian)池(chi)失(shi)水(shui)(shui)(shui)超過(guo)90克(ke)(ke),電(dian)(dian)(dian)池(chi)就報(bao)廢(fei)了(le)。在(zai)常溫下(25℃),普(pu)(pu)通充(chong)(chong)(chong)電(dian)(dian)(dian)器的(de)失(shi)水(shui)(shui)(shui)量(liang)約(yue)為(wei)0.25克(ke)(ke),而(er)科(ke)(ke)林脈(mo)(mo)沖(chong)(chong)(chong)為(wei)0.12克(ke)(ke)。在(zai)高溫下(35℃),普(pu)(pu)通充(chong)(chong)(chong)電(dian)(dian)(dian)器的(de)失(shi)水(shui)(shui)(shui)量(liang)為(wei)0.5克(ke)(ke),而(er)科(ke)(ke)林脈(mo)(mo)沖(chong)(chong)(chong)為(wei)0.23克(ke)(ke)。按此計算,普(pu)(pu)通充(chong)(chong)(chong)電(dian)(dian)(dian)器在(zai)250次循環后(hou)水(shui)(shui)(shui)分充(chong)(chong)(chong)干,而(er)科(ke)(ke)林脈(mo)(mo)沖(chong)(chong)(chong)在(zai)600次循環后(hou)水(shui)(shui)(shui)分才(cai)會充(chong)(chong)(chong)干。因此,科(ke)(ke)林脈(mo)(mo)沖(chong)(chong)(chong)能延長電(dian)(dian)(dian)池(chi)一(yi)倍以(yi)上的(de)壽命(ming)。(出(chu)示超威公(gong)司報(bao)告,并畫曲線圖。)
鉛(qian)酸蓄電池在充電過程中的最(zui)大問題是(shi)析氣。
根(gen)據美國科學(xue)家馬斯(J.A.Mas) 對鉛酸電(dian)(dian)池(chi)(chi)充(chong)電(dian)(dian)過程中析氣(qi)原因和規律(lv)的(de)研(yan)究(jiu),為(wei)達到最低析氣(qi)率,鉛酸電(dian)(dian)池(chi)(chi)能夠(gou)接受充(chong)電(dian)(dian)電(dian)(dian)流曲線如下:
臨界析氣曲線的(de)公(gong)式為:I=I0e-at %h^2
在充(chong)電(dian)過程中,充(chong)電(dian)電(dian)流超(chao)過臨(lin)界析氣曲(qu)線(xian)的部(bu)分(fen),只能導致蓄電(dian)池電(dian)解水反應而(er)產生氣體和(he)溫升,不(bu)能提高電(dian)池的容(rong)量
① 恒(heng)流(liu)充(chong)(chong)電(dian)(dian)(dian)階(jie)段(duan),充(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)保(bao)持恒(heng)定(ding),充(chong)(chong)入電(dian)(dian)(dian)量快速(su)增加,電(dian)(dian)(dian)壓上升(sheng);
② 恒(heng)(heng)壓充(chong)(chong)電(dian)階段,充(chong)(chong)電(dian)電(dian)壓保持恒(heng)(heng)定,充(chong)(chong)入電(dian)量繼續增(zeng)加(jia),充(chong)(chong)電(dian)電(dian)流下降(jiang);
③ 蓄電(dian)池充滿,電(dian)流(liu)下降到低于浮(fu)(fu)充轉換電(dian)流(liu),充電(dian)電(dian)壓(ya)降低到浮(fu)(fu)充電(dian)壓(ya);
④ 浮充充電階段,充電電壓(ya)保持為浮充電壓(ya);
普(pu)通三階(jie)段(duan)充(chong)(chong)電(dian)第一(yi)階(jie)段(duan)為(wei)恒(heng)流充(chong)(chong)電(dian),這主要是考慮到電(dian)路的(de)設計(ji)比較方便,并(bing)非為(wei)使(shi)蓄(xu)電(dian)池性能最佳而設計(ji)。
按照鉛酸(suan)蓄(xu)電(dian)(dian)池充電(dian)(dian)析氣(qi)曲(qu)線,普(pu)通三階段充電(dian)(dian)過(guo)程的析氣(qi)情況如(ru)圖 :
恒流充(chong)電(dian)段后期和(he)恒壓(ya)充(chong)電(dian)前期(陰影區),電(dian)流超過(guo)臨界析(xi)氣(qi)曲(qu)線,造成蓄(xu)電(dian)池析(xi)氣(qi),引起壽命下降。
超過臨(lin)界析氣(qi)曲(qu)線的電(dian)(dian)流(liu)僅使(shi)蓄電(dian)(dian)池產生氣(qi)體(ti)和溫升,未轉化為電(dian)(dian)池電(dian)(dian)量(liang),充(chong)電(dian)(dian)效率(lv)也因(yin)此降低。
解(jie)決①:脈沖(chong)解(jie)決失水的方案
科林(lin)脈沖恒動率階段(duan)的時(shi)間,比普通充(chong)電(dian)器恒流(liu)+恒壓(ya)(ya)階段(duan)要(yao)縮短(duan)了近一個(ge)小時(shi),而(er)這(zhe)一個(ge)小時(shi)的高壓(ya)(ya)段(duan)充(chong)電(dian)是水分散(san)發的關(guan)鍵時(shi)刻。科林(lin)脈沖以電(dian)壓(ya)(ya)參數(shu)為轉燈依據,轉燈進(jin)入(ru)智能脈沖很(hen)準確,而(er)普通充(chong)電(dian)器以電(dian)流(liu)參數(shu)為轉燈依據,一旦電(dian)池(chi)硫化,內(nei)阻加大(da),充(chong)電(dian)電(dian)流(liu)也加大(da),很(hen)難達到轉燈電(dian)流(liu),很(hen)容易造成(cheng)高壓(ya)(ya)段(duan)長時(shi)間充(chong)電(dian),加速水解。
(2)分(fen)析②:鉛酸(suan)電池(chi)硫化的原因
電(dian)池(chi)長期滯留,充(chong)電(dian)過(guo)程中的(de)長期過(guo)充(chong)和(he)欠充(chong),使用過(guo)程中的(de)大電(dian)流放電(dian),極易造成電(dian)池(chi)的(de)硫化(hua)。它(ta)的(de)表象為:一放就(jiu)光,一充(chong)就(jiu)飽,我(wo)們(men)把它(ta)叫(jiao)做(zuo)電(dian)池(chi)的(de)“假損壞”。硫化(hua)物質(zhi)硫酸鹽粘附(fu)在(zai)極板上,縮減了(le)電(dian)解液與極板的(de)反應面積,使電(dian)池(chi)容量(liang)迅速衰減。失水會(hui)加重電(dian)池(chi)的(de)硫化(hua);硫化(hua)又(you)會(hui)加重電(dian)池(chi)的(de)失水,易形成惡性循環(huan)。
解(jie)決(jue)②:科林脈沖解(jie)決(jue)硫化(hua)的方案
科林脈沖運用智能脈沖中的尖峰脈沖,可(ke)以擊碎硫酸鉛結晶的晶核,使之難以形(xing)成硫酸鹽(yan)。
智(zhi)能脈沖(chong)充(chong)電器:①恒功率、②智(zhi)能脈沖(chong)、③滴充(chong)
普通三段式:①恒流(liu)、②恒壓、③浮充
(3)分析(xi)③:鉛酸電池的失衡問(wen)題
一組(zu)電池(chi)(chi)由三(san)到四只(zhi)組(zu)成。由于制造工(gong)藝問題,無法(fa)做到每只(zhi)電池(chi)(chi)的(de)(de)絕(jue)對平(ping)(ping)衡,普(pu)通充(chong)(chong)(chong)(chong)電器(qi)使(shi)用平(ping)(ping)均電流(liu),使(shi)容量小(xiao)的(de)(de)單只(zhi)電池(chi)(chi)最(zui)(zui)先充(chong)(chong)(chong)(chong)滿,并形(xing)成過(guo)充(chong)(chong)(chong)(chong),放(fang)電時,這(zhe)只(zhi)容量小(xiao)的(de)(de)電池(chi)(chi)最(zui)(zui)先放(fang)完,并形(xing)成過(guo)放(fang)。長期如此,惡性循環,使(shi)整組(zu)電池(chi)(chi)出現單只(zhi)落(luo)后(hou),從而使(shi)整組(zu)電池(chi)(chi)報廢。三(san)段式充(chong)(chong)(chong)(chong)電器(qi)的(de)(de)浮充(chong)(chong)(chong)(chong)階(jie)段,有500mA的(de)(de)小(xiao)電流(liu),它的(de)(de)作用是補償充(chong)(chong)(chong)(chong)電,讓電池(chi)(chi)充(chong)(chong)(chong)(chong)飽。但它也帶來兩個(ge)副作用:1、充(chong)(chong)(chong)(chong)飽后(hou),多(duo)余的(de)(de)電流(liu)沒有關斷,電能轉(zhuan)化為熱能,進行水分解,加速水份的(de)(de)散發(fa);2、小(xiao)電流(liu)充(chong)(chong)(chong)(chong)電,產生的(de)(de)電流(liu)分叉很大,更容易造成電池(chi)(chi)組(zu)的(de)(de)不平(ping)(ping)衡。
解決③:脈(mo)沖解決電池組失衡方案
科林(lin)脈(mo)(mo)沖(chong)的(de)失(shi)水(shui)量(liang)是(shi)(shi)普(pu)通充電(dian)(dian)(dian)(dian)器的(de)三分(fen)之一,失(shi)水(shui)量(liang)少(shao),則(ze)電(dian)(dian)(dian)(dian)池組(zu)(zu)電(dian)(dian)(dian)(dian)壓(ya)(ya)差(cha)會(hui)小;反之,失(shi)水(shui)量(liang)大(da),則(ze)電(dian)(dian)(dian)(dian)池組(zu)(zu)電(dian)(dian)(dian)(dian)壓(ya)(ya)差(cha)大(da)。隨著失(shi)水(shui)量(liang)的(de)加(jia)大(da),硫化(hua)(hua)也會(hui)加(jia)重,而普(pu)通充電(dian)(dian)(dian)(dian)器沒有去除(chu)硫化(hua)(hua)功能,所以電(dian)(dian)(dian)(dian)池組(zu)(zu)失(shi)衡(heng)(heng)嚴(yan)重。科林(lin)脈(mo)(mo)沖(chong)在充電(dian)(dian)(dian)(dian)時,失(shi)水(shui)量(liang)少(shao),電(dian)(dian)(dian)(dian)池組(zu)(zu)電(dian)(dian)(dian)(dian)壓(ya)(ya)差(cha)也小,當電(dian)(dian)(dian)(dian)池產(chan)生硫化(hua)(hua)后,能用(yong)脈(mo)(mo)沖(chong)去除(chu),使(shi)整組(zu)(zu)電(dian)(dian)(dian)(dian)池趨(qu)向(xiang)平(ping)(ping)衡(heng)(heng)。科林(lin)脈(mo)(mo)沖(chong)恒功率階(jie)段的(de)電(dian)(dian)(dian)(dian)流(liu)較大(da),作用(yong)是(shi)(shi):1、快速充電(dian)(dian)(dian)(dian),節省充電(dian)(dian)(dian)(dian)時間(jian);2、激活(huo)電(dian)(dian)(dian)(dian)池極板,消除(chu)電(dian)(dian)(dian)(dian)池鈍(dun)化(hua)(hua)現象,恢復電(dian)(dian)(dian)(dian)池容量(liang),使(shi)整組(zu)(zu)電(dian)(dian)(dian)(dian)池的(de)容量(liang)趨(qu)于平(ping)(ping)衡(heng)(heng)。滴充階(jie)段,能消除(chu)電(dian)(dian)(dian)(dian)流(liu)分(fen)叉的(de)影(ying)響,對欠充電(dian)(dian)(dian)(dian)池滴充,充滿后自(zi)動(dong)關斷(duan),減(jian)少(shao)水(shui)分(fen)解,保持電(dian)(dian)(dian)(dian)池組(zu)(zu)的(de)平(ping)(ping)衡(heng)(heng)。
(4)分(fen)析(xi)④:鉛酸電池的熱失(shi)控問題
蓄電(dian)池變形不是突發的,往(wang)往(wang)是有(you)一(yi)個過程的。蓄電(dian)池在充(chong)電(dian)到(dao)(dao)容(rong)量(liang)(liang)的80%,左右進入高電(dian)壓(ya)充(chong)電(dian)區,這(zhe)時(shi)(shi),在正極板(ban)上(shang)先析出氧(yang)氣(qi),氧(yang)氣(qi)通(tong)過隔板(ban)中(zhong)的孔,到(dao)(dao)達(da)負極,在負極板(ban)上(shang)進行氧(yang)復活反(fan)應(ying):2Pb+O2(氧(yang)氣(qi))=2PbO+Q(熱量(liang)(liang));PbO+H2SO4=PbSO4+H2O+Q(熱量(liang)(liang))。反(fan)應(ying)時(shi)(shi)產生(sheng)熱量(liang)(liang),當充(chong)電(dian)容(rong)量(liang)(liang)達(da)到(dao)(dao)90%時(shi)(shi),氧(yang)氣(qi)發生(sheng)速(su)度增大,負極開(kai)始(shi)產生(sheng)氫氣(qi),大量(liang)(liang)氣(qi)體的增加使蓄電(dian)池內壓(ya)超過閥壓(ya),安全閥打(da)開(kai),氣(qi)體逸出,最終表(biao)現為失水。2H2O=2H2↑+O2↑。隨著蓄電(dian)池循環次數的增加,水分逐漸減少(shao),結果蓄電(dian)池出現如下情況:
⑴ 氧氣(qi)“通(tong)(tong)道(dao)”變得(de)暢通(tong)(tong),正極產生的氧化很容易通(tong)(tong)過(guo)“通(tong)(tong)道(dao)”到達(da)負極;
⑵ 熱(re)(re)容(rong)減(jian)小,在蓄(xu)電池(chi)中熱(re)(re)容(rong)量(liang)最(zui)大的是水,水損失后(hou),蓄(xu)電池(chi)熱(re)(re)容(rong)大大減(jian)小,產生的熱(re)(re)量(liang)使蓄(xu)電池(chi)溫度(du)升高(gao)很快;
⑶ 由于(yu)失(shi)水后(hou)蓄電池(chi)(chi)(chi)中(zhong)超細玻(bo)璃纖(xian)維隔板(ban)發(fa)(fa)生收縮現(xian)象(xiang),使之與(yu)正(zheng)負極(ji)板(ban)的(de)附著(zhu)力變差,內(nei)阻增大(da),充放電過程中(zhong)發(fa)(fa)熱(re)(re)量(liang)加(jia)大(da)。經(jing)過上述過程,蓄電池(chi)(chi)(chi)內(nei)部產生的(de)熱(re)(re)量(liang)只能(neng)經(jing)過電池(chi)(chi)(chi)槽散(san)熱(re)(re),如散(san)熱(re)(re)量(liang)小于(yu)發(fa)(fa)熱(re)(re)量(liang),即出(chu)現(xian)溫(wen)度(du)(du)上升(sheng)現(xian)象(xiang)。溫(wen)度(du)(du)上升(sheng),使蓄電池(chi)(chi)(chi)析(xi)氣(qi)過電位降低,析(xi)氣(qi)量(liang)增大(da),正(zheng)極(ji)大(da)量(liang)的(de)氧化(hua)通過“通道”,在負極(ji)表面(mian)反(fan)應(ying),發(fa)(fa)出(chu)大(da)量(liang)的(de)熱(re)(re)量(liang),使溫(wen)度(du)(du)快(kuai)速上升(sheng),形成惡性循環,即所謂的(de)“熱(re)(re)失(shi)控”。
解決(jue)④:科林脈沖解決(jue)熱(re)失控的方案(an)
科林(lin)脈(mo)沖(chong)有溫度補償功能,通(tong)過熱敏電(dian)(dian)子(zi)采(cai)集外界和機內溫度,智(zhi)能調節(jie)充(chong)電(dian)(dian)電(dian)(dian)壓,使冬(dong)季節(jie)不(bu)欠充(chong),夏季不(bu)過充(chong),有效(xiao)解決(jue)熱失控。科林(lin)脈(mo)沖(chong)充(chong)電(dian)(dian)參(can)數是(shi)動態(tai)的,變化的;普通(tong)充(chong)電(dian)(dian)器是(shi)靜態(tai)的,固定的。所以(yi),普通(tong)充(chong)電(dian)(dian)器不(bu)可(ke)避免的會出現夏季過充(chong)和冬(dong)季欠充(chong)問題。
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編輯本段電動車充電器維修方法
1.目測法
看,電(dian)(dian)(dian)容(rong):比(bi)較明顯的(de)特(te)征是電(dian)(dian)(dian)容(rong)里面包含著一(yi)定(ding)溶液,在超標工作(zuo)環境下,電(dian)(dian)(dian)容(rong)會(hui)(hui)(hui)(hui)發熱自(zi)(zi)(zi)爆以瀉身心不(bu)能承(cheng)受(shou)的(de)壓力,有些質量比(bi)較差的(de)電(dian)(dian)(dian)容(rong)會(hui)(hui)(hui)(hui)自(zi)(zi)(zi)爆到尸(shi)首也找不(bu)到,號(hao)稱 無(wu)影無(wu)蹤(zong)小鞭(bian)炮(pao),只留下一(yi)些細小的(de)碎紙屑。電(dian)(dian)(dian)阻(zu):發熱和過載后,會(hui)(hui)(hui)(hui)變色或(huo)冒煙,當然電(dian)(dian)(dian)阻(zu)也會(hui)(hui)(hui)(hui)自(zi)(zi)(zi)爆,炸(zha)斷或(huo)自(zi)(zi)(zi)身一(yi)部(bu)分飛離(li)。
2.電阻法
使(shi)用(yong)(yong)數字(zi)萬用(yong)(yong)表(biao),對懷(huai)疑部(bu)分的(de)電(dian)(dian)路(lu)進(jin)行測量(liang)(liang)(liang),一(yi)(yi)(yi)般(ban)我(wo)們使(shi)用(yong)(yong)二極管檔(dang)進(jin)行測量(liang)(liang)(liang),就是短路(lu)2支表(biao)筆,萬用(yong)(yong)表(biao)會叫的(de)那個檔(dang),測量(liang)(liang)(liang)電(dian)(dian)阻(zu)前我(wo)們會做一(yi)(yi)(yi)些必要的(de)放電(dian)(dian)行為,在確認(ren)沒有插市電(dian)(dian)的(de)情況下, 我(wo)們一(yi)(yi)(yi)一(yi)(yi)(yi)用(yong)(yong)鑷子去短路(lu)一(yi)(yi)(yi)些電(dian)(dian)容,電(dian)(dian)容放電(dian)(dian)時會發出(chu)火花(hua)和聲(sheng)響不要害怕,然后進(jin)行我(wo)們的(de)在路(lu)阻(zu)值測量(liang)(liang)(liang)。
3.電壓法
學會測量(liang)電(dian)(dian)(dian)壓是(shi)維修(xiu)的(de)(de)基(ji)本技(ji)(ji)能之(zhi)一,帶(dai)電(dian)(dian)(dian)在路測量(liang)是(shi)比較(jiao)危險的(de)(de)行為,必要的(de)(de)時候我(wo)(wo)(wo)們還是(shi)需要這么去做,這個行為不(bu)單單是(shi)我(wo)(wo)(wo)們自身的(de)(de)安全(quan)問題,還有(you)由于操(cao)作出(chu)現意外損壞充(chong)電(dian)(dian)(dian)器(qi)的(de)(de)可能性十分(fen)的(de)(de)大(da),如(ru)果出(chu)現把充(chong)電(dian)(dian)(dian)器(qi)測量(liang)壞了,我(wo)(wo)(wo)們不(bu)要沮喪和難過,最好的(de)(de)技(ji)(ji)工,都會出(chu)現錯(cuo)誤,就算(suan)是(shi)大(da)師也(ye)不(bu)能避免。我(wo)(wo)(wo)們只要記得測量(liang)電(dian)(dian)(dian)壓有(you)著明(ming)確的(de)(de)目的(de)(de)性,千萬不(bu)要盲目的(de)(de)帶(dai)電(dian)(dian)(dian)四處(chu)亂量(liang),這個是(shi)大(da)忌。
4.代換法
代換就是把一(yi)些器(qi)(qi)(qi)件(jian),進(jin)行(xing)替換,替換的(de)(de)(de)(de)器(qi)(qi)(qi)件(jian)可能是用新的(de)(de)(de)(de),或是從(cong)一(yi)個(ge)能正常工作的(de)(de)(de)(de)充電器(qi)(qi)(qi)上面拆下來的(de)(de)(de)(de),為什么(me)要進(jin)行(xing)代換呢?這個(ge)方法一(yi)般(ban)我們維修進(jin)入(ru)了相對來說的(de)(de)(de)(de)瓶頸(jing),我們就會(hui)產生這么(me)的(de)(de)(de)(de)思(si)路,代換比較(jiao)適合(he)于(yu)特定的(de)(de)(de)(de)器(qi)(qi)(qi)件(jian)如(ru):電容(rong),集成(cheng)塊等一(yi)些可能軟性損(sun)壞的(de)(de)(de)(de)器(qi)(qi)(qi)件(jian),對于(yu)其他的(de)(de)(de)(de)硬性器(qi)(qi)(qi)件(jian),我們不用也沒有必要去考慮去代換它
5.對比法
所謂的對比法(fa)(fa),就是找一個(ge)一模一樣的或(huo)者相似(si)的充電(dian)器我們以它作為一個(ge)模板,進行比較,多(duo)方面的去排(pai)除和縮(suo)小故障(zhang)的范圍,這其(qi)中包括:電(dian)阻法(fa)(fa),電(dian)壓法(fa)(fa),替換法(fa)(fa)!
