電動自行車充電器基礎知識及使用檢測維護方法
電動車充電器 是專門(men)為電(dian)動自行車的電(dian)瓶(ping)配置的一(yi)(yi)個充(chong)電(dian)設備(bei)!電(dian)動車普(pu)遍使(shi)用了所謂三(san)段(duan)(duan)(duan)式充(chong)電(dian)器,第(di)一(yi)(yi)個階(jie)(jie)段(duan)(duan)(duan)叫(jiao)恒流階(jie)(jie)段(duan)(duan)(duan),第(di)二個階(jie)(jie)段(duan)(duan)(duan)叫(jiao)恒壓階(jie)(jie)段(duan)(duan)(duan),第(di)三(san)個階(jie)(jie)段(duan)(duan)(duan)叫(jiao)涓流階(jie)(jie)段(duan)(duan)(duan)。
常(chang)用(yong)的(de)開關電(dian)源式(shi)充電(dian)器(qi)又分(fen)半(ban)橋(qiao)(qiao)式(shi)和單(dan)激(ji)式(shi)兩大類(lei),單(dan)激(ji)類(lei)又分(fen)為正激(ji)式(shi)和反激(ji)式(shi)兩類(lei)。半(ban)橋(qiao)(qiao)式(shi)成(cheng)本(ben)高,性能好(hao),常(chang)用(yong)于帶(dai)負脈沖的(de)充電(dian)器(qi);單(dan)激(ji)式(shi)成(cheng)本(ben)低,市(shi)場占有率高。
負脈沖充電器
鉛酸電(dian)(dian)(dian)池已經有100多(duo)年的歷史了,開(kai)始全(quan)球普遍沿(yan)引老的觀點和操作規程:充(chong)(chong)、放(fang)電(dian)(dian)(dian)率為0.1C(C是電(dian)(dian)(dian)池容量(liang))壽命較長。美(mei)國人麥斯先生為解決快(kuai)速充(chong)(chong)電(dian)(dian)(dian)問題,1967年向全(quan)世界(jie)公布了他的研究成(cheng)果,用(yong)大(da)于(yu)1C率脈沖電(dian)(dian)(dian)流充(chong)(chong)電(dian)(dian)(dian),充(chong)(chong)電(dian)(dian)(dian)間(jian)歇(xie)時對(dui)電(dian)(dian)(dian)池放(fang)電(dian)(dian)(dian)。放(fang)電(dian)(dian)(dian)有利于(yu)消除極化、降低電(dian)(dian)(dian)解液溫度、提高極板(ban)接受電(dian)(dian)(dian)荷的能力。
我國一些科(ke)技工作(zuo)(zuo)者在1969年前后,根據麥斯(si)先生的(de)三定律制作(zuo)(zuo)成功(gong)了(le)多種品牌的(de)快速(su)充電(dian)(dian)機。充電(dian)(dian)循環過程是(shi):大電(dian)(dian)流(liu)(liu)脈沖充電(dian)(dian)→切斷充電(dian)(dian)通路→對電(dian)(dian)池短暫放(fang)電(dian)(dian)→停止放(fang)電(dian)(dian)→接通充電(dian)(dian)通路→大電(dian)(dian)流(liu)(liu)脈沖充電(dian)(dian)……
2000年前后,有人將這一原理用到了電動車充電器中,充電過程中,不切斷充電通路,用小電阻將電池短路瞬間,進行放電。短路時由于不切斷充電通路,在充電通路中串連了電感。一般在1秒內短路3-5毫秒(1秒=1000毫秒),由于電感里的電流不能跳變,短路時間短促,可以保護充電器的電(dian)源轉(zhuan)換部分。如(ru)果把充(chong)電(dian)電(dian)流方向叫正,放(fang)電(dian)自(zi)然為負(fu)了,電(dian)動車業就出(chu)現了名詞“負(fu)脈沖充(chong)電(dian)器”,而且稱(cheng)可以(yi)延(yan)長(chang)電(dian)池壽命等(deng)等(deng)。
三段式充電器
從電(dian)(dian)子技術(shu)角(jiao)度針對電(dian)(dian)池(chi)而言:第一(yi)個階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)叫(jiao)(jiao)充電(dian)(dian)限流(liu)(liu)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan),第二(er)(er)(er)(er)個階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)叫(jiao)(jiao)高恒壓(ya)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan),第三(san)(san)個階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)叫(jiao)(jiao)低恒壓(ya)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)比較貼(tie)切(qie)。第二(er)(er)(er)(er)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)和(he)第三(san)(san)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)轉換時,面板指(zhi)示燈相應變換,大多(duo)數充電(dian)(dian)器第一(yi)、二(er)(er)(er)(er)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)是(shi)紅(hong)燈,第三(san)(san)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)變綠燈。第二(er)(er)(er)(er)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)和(he)第三(san)(san)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)的相互轉換是(shi)由充電(dian)(dian)電(dian)(dian)流(liu)(liu)決定的,大于某電(dian)(dian)流(liu)(liu)進(jin)入(ru)第一(yi)第二(er)(er)(er)(er)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan),小于某電(dian)(dian)流(liu)(liu)進(jin)入(ru)第三(san)(san)階(jie)(jie)(jie)(jie)(jie)段(duan)(duan)(duan)。這個電(dian)(dian)流(liu)(liu)叫(jiao)(jiao)轉換電(dian)(dian)流(liu)(liu),也叫(jiao)(jiao)轉折電(dian)(dian)流(liu)(liu)。
早期充(chong)電器(qi)(qi)(qi),包括名牌車(che)配套的(de)充(chong)電器(qi)(qi)(qi),雖(sui)然也變(bian)燈,但(dan)實際是恒壓限(xian)流充(chong)電器(qi)(qi)(qi),并(bing)不(bu)是三階段充(chong)電器(qi)(qi)(qi)。一般這類就(jiu)一個穩定電壓值(zhi),44.2V左右,對當(dang)時的(de)高比重硫酸的(de)電池還湊(cou)合。
關于三段式充電器的三個關鍵參數
第(di)一(yi)個(ge)重(zhong)要參數(shu)是涓流階(jie)段(duan)的低(di)恒(heng)壓值,第(di)二個(ge)重(zhong)要參數(shu)是第(di)二階(jie)段(duan)的高(gao)恒(heng)壓值,第(di)三(san)個(ge)重(zhong)要參數(shu)是轉(zhuan)換(huan)電流。這三(san)個(ge)重(zhong)要參數(shu)與(yu)電池數(shu)目有關(guan),與(yu)電池的容量(liang)Ah有關(guan),與(yu)溫度有關(guan),與(yu)電池種類有關(guan)。為(wei)(wei)了方便(bian)大(da)家記憶,下面以最常見的電動自行車(三(san)塊12V串聯的10Ah電池)所用的三(san)段(duan)式充(chong)電器(qi)為(wei)(wei)例簡單介紹一(yi)下:
首先討論涓流階段(duan)的低(di)恒壓(ya)值(zhi)(zhi),參(can)考電(dian)壓(ya)為42.5V左右。此(ci)(ci)值(zhi)(zhi)高將使電(dian)池失水,容(rong)易使電(dian)池發熱變(bian)形;此(ci)(ci)值(zhi)(zhi)低(di)不利于(yu)(yu)電(dian)池充足(zu)電(dian)。此(ci)(ci)值(zhi)(zhi)在(zai)南方要低(di)于(yu)(yu)41.5V;膠體電(dian)池要低(di)于(yu)(yu)41.5V,如(ru)在(zai)南方還要低(di)一點兒(er)。這個參(can)數是相對嚴格的,不可以(yi)大于(yu)(yu)參(can)考值(zhi)(zhi)。
其次討論第二階段(duan)的高(gao)恒壓值(zhi),參考電(dian)(dian)壓為44.5V左右。此(ci)值(zhi)高(gao)有利于快(kuai)速(su)充足(zu)電(dian)(dian),但是容易使電(dian)(dian)池(chi)(chi)失水(shui),充電(dian)(dian)后期電(dian)(dian)流(liu)下不(bu)來(lai),結果使電(dian)(dian)池(chi)(chi)發(fa)熱變形;此(ci)值(zhi)低不(bu)利于電(dian)(dian)池(chi)(chi)快(kuai)速(su)充足(zu)電(dian)(dian),有利于向(xiang)涓流(liu)階段(duan)轉換。這個(ge)值(zhi)雖然沒有第一個(ge)值(zhi)那樣嚴格,但是也(ye)不(bu)要過高(gao)。
最后討(tao)論(lun)轉(zhuan)換(huan)電(dian)(dian)(dian)(dian)流(liu),參(can)考電(dian)(dian)(dian)(dian)流(liu)為300毫安(an)左右。此值高(gao)有利于電(dian)(dian)(dian)(dian)池(chi)(chi)壽命,不容(rong)易發(fa)熱變形,但不利于電(dian)(dian)(dian)(dian)池(chi)(chi)快速充足(zu)電(dian)(dian)(dian)(dian);此值低(對外行)有利于充足(zu)電(dian)(dian)(dian)(dian),但是由(you)于較長時(shi)間高(gao)電(dian)(dian)(dian)(dian)壓充電(dian)(dian)(dian)(dian),容(rong)易使電(dian)(dian)(dian)(dian)池(chi)(chi)失水,使電(dian)(dian)(dian)(dian)池(chi)(chi)發(fa)熱變形。特別個別電(dian)(dian)(dian)(dian)池(chi)(chi)出現問題(ti)時(shi),充電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流(liu)降不到轉(zhuan)折電(dian)(dian)(dian)(dian)流(liu)以(yi)下時(shi),會連累好電(dian)(dian)(dian)(dian)池(chi)(chi)也被充壞。給出的參(can)考值有一定范圍,正負50毫安(an)甚至100毫安(an)都是允許的,但是不允許小(xiao)于200毫安(an)。
目前,市(shi)場上出現了很多高(gao)恒壓值為46.5V、低恒壓值為41.5V、轉(zhuan)折(zhe)電流(liu)大于500毫(hao)安的(de)反(fan)激(ji)式廉價充電器。
如果是四(si)塊12V電(dian)池(chi)的(de)充電(dian)器即48V充電(dian)器,前(qian)兩個(ge)參數為(wei)前(qian)述電(dian)壓(ya)參考值除以三乘以四(si)。高恒(heng)壓(ya)值為(wei)59.5V左(zuo)右、低恒(heng)壓(ya)值為(wei)56.5V左(zuo)右。
電池如果(guo)比10Ah大,將第三個(ge)參數電流值適當(dang)增大,例如17Ah電池可大到(dao)500毫安(an)。
買新充電(dian)(dian)(dian)(dian)器(qi)(qi)要檢(jian)查三(san)(san)段式充電(dian)(dian)(dian)(dian)器(qi)(qi)的三(san)(san)個(ge)重要參數,用戶一(yi)般可以自(zi)己測(ce)得第三(san)(san)階段的低恒(heng)壓(ya)值。方法是(shi),不接(jie)電(dian)(dian)(dian)(dian)池,給(gei)充電(dian)(dian)(dian)(dian)器(qi)(qi)加市電(dian)(dian)(dian)(dian),用數字(zi)萬用表的200V直流電(dian)(dian)(dian)(dian)壓(ya)檔(dang)測(ce)充電(dian)(dian)(dian)(dian)器(qi)(qi)的輸出電(dian)(dian)(dian)(dian)壓(ya)。另兩(liang)個(ge)參數高(gao)恒(heng)壓(ya)值和轉(zhuan)折電(dian)(dian)(dian)(dian)流一(yi)般需要專用工具才(cai)能測(ce)得。
再(zai)補(bu)充(chong)一些(xie)正確的充(chong)電(dian)(dian)(dian)方法:1,變綠燈后再(zai)接著充(chong)2-3小(xiao)時。2,原則是(shi)淺放(fang)(fang)(電(dian)(dian)(dian))勤充(chong)(電(dian)(dian)(dian)),每次用到(dao)(dao)50%以后再(zai)充(chong)電(dian)(dian)(dian),不(bu)要(yao)(yao)充(chong)電(dian)(dian)(dian)太頻繁(fan)這(zhe)樣(yang)會(hui)縮短電(dian)(dian)(dian)池(chi)(chi)壽命 3,長期(qi)不(bu)騎(qi),要(yao)(yao)定(ding)期(qi)(1個月)充(chong)電(dian)(dian)(dian)一次。4,長期(qi)淺放(fang)(fang)的電(dian)(dian)(dian)池(chi)(chi),3個月左右,作一次深放(fang)(fang)電(dian)(dian)(dian),就是(shi)所謂放(fang)(fang)光再(zai)充(chong)電(dian)(dian)(dian),有利于電(dian)(dian)(dian)池(chi)(chi)深部的長期(qi)不(bu)動(dong)的物質的活化。放(fang)(fang)光的意思是(shi),騎(qi)到(dao)(dao)控制器電(dian)(dian)(dian)池(chi)(chi)欠(qian)壓保(bao)護動(dong)作為止。
需(xu)要(yao)提醒客(ke)戶幾點(dian):1,一(yi)般(ban)新電(dian)(dian)池投入使用(yong)8-10個(ge)月后(hou),要(yao)對電(dian)(dian)池進(jin)行檢(jian)查和維(wei)護。2,一(yi)般(ban)名牌(pai)車配套(tao)的(de)(de)充(chong)(chong)(chong)電(dian)(dian)器是經過篩選的(de)(de),通常不用(yong)測(ce)試,但(dan)是單獨到(dao)(dao)市(shi)場上采購的(de)(de)非配套(tao)充(chong)(chong)(chong)電(dian)(dian)器,一(yi)定要(yao)進(jin)行前(qian)述三(san)個(ge)參(can)數(shu)的(de)(de)測(ce)試。3,有一(yi)種不帶工頻變(bian)壓(ya)(ya)器的(de)(de)可控硅(gui)充(chong)(chong)(chong)電(dian)(dian)機,直接整(zheng)流市(shi)電(dian)(dian)為電(dian)(dian)池充(chong)(chong)(chong)電(dian)(dian),電(dian)(dian)流可到(dao)(dao)30A,電(dian)(dian)壓(ya)(ya)12V-80V可調(diao),未徹底切斷市(shi)電(dian)(dian)前(qian),千萬不要(yao)摸電(dian)(dian)池,貨運三(san)輪使用(yong)這類(lei)充(chong)(chong)(chong)電(dian)(dian)機的(de)(de)客(ke)戶特(te)別(bie)要(yao)注意安全(quan)。
鉛酸電池損壞(huai)的四大原因 ①失(shi)水 ②硫化(hua) ③失(shi)衡 ④熱(re)失(shi)控(充鼓)
前兩者①、②占(zhan)了目前市場上電池損壞的97%。
(1)分析(xi)①:鉛酸電(dian)池失水(shui)的主要(yao)原因
鉛酸電(dian)(dian)池(chi)(chi)中的(de)電(dian)(dian)解液(ye)(ye)像人體(ti)中的(de)血液(ye)(ye)一(yi)(yi)樣寶貴,電(dian)(dian)解液(ye)(ye)一(yi)(yi)旦喪失,就意味(wei)著(zhu)電(dian)(dian)池(chi)(chi)報(bao)廢了(le)(le)。電(dian)(dian)解液(ye)(ye)是(shi)由稀硫酸和水(shui)(shui)組成的(de)。充(chong)(chong)電(dian)(dian)過(guo)程中,難以避免失水(shui)(shui),充(chong)(chong)電(dian)(dian)模(mo)式(shi)(shi)不一(yi)(yi)樣,失水(shui)(shui)也不一(yi)(yi)樣。普通三段(duan)式(shi)(shi)充(chong)(chong)電(dian)(dian)模(mo)式(shi)(shi),充(chong)(chong)電(dian)(dian)過(guo)程中的(de)失水(shui)(shui)量是(shi)科(ke)林(lin)脈沖(chong)(chong)模(mo)式(shi)(shi)的(de)二(er)倍以上(shang)!電(dian)(dian)池(chi)(chi)除了(le)(le)自然(ran)壽(shou)命(ming)外還有一(yi)(yi)個失水(shui)(shui)壽(shou)命(ming):單只電(dian)(dian)池(chi)(chi)失水(shui)(shui)超過(guo)90克,電(dian)(dian)池(chi)(chi)就報(bao)廢了(le)(le)。在(zai)常溫下(25℃),普通充(chong)(chong)電(dian)(dian)器的(de)失水(shui)(shui)量約為0.25克,而科(ke)林(lin)脈沖(chong)(chong)為0.12克。在(zai)高(gao)溫下(35℃),普通充(chong)(chong)電(dian)(dian)器的(de)失水(shui)(shui)量為0.5克,而科(ke)林(lin)脈沖(chong)(chong)為0.23克。按此計算,普通充(chong)(chong)電(dian)(dian)器在(zai)250次循環后水(shui)(shui)分充(chong)(chong)干,而科(ke)林(lin)脈沖(chong)(chong)在(zai)600次循環后水(shui)(shui)分才會充(chong)(chong)干。因(yin)此,科(ke)林(lin)脈沖(chong)(chong)能延長(chang)電(dian)(dian)池(chi)(chi)一(yi)(yi)倍以上(shang)的(de)壽(shou)命(ming)。(出示(shi)超威公司報(bao)告,并(bing)畫曲線圖。)
鉛(qian)酸蓄(xu)電池在充電過程中的最大問題是析氣。
根據美國科學(xue)家(jia)馬斯(si)(J.A.Mas) 對鉛(qian)酸電(dian)池(chi)充電(dian)過(guo)程中析(xi)氣原(yuan)因和規律的研究,為達(da)到最低析(xi)氣率,鉛(qian)酸電(dian)池(chi)能夠接受充電(dian)電(dian)流曲線如下:
臨(lin)界析氣曲線的公(gong)式為:I=I0e-at %h^2
在充電過(guo)程中(zhong),充電電流(liu)超(chao)過(guo)臨界析氣曲(qu)線(xian)的(de)部分,只(zhi)能(neng)導致蓄(xu)電池(chi)電解水(shui)反(fan)應而產生氣體和(he)溫升(sheng),不能(neng)提高電池(chi)的(de)容量
① 恒流充(chong)(chong)電(dian)(dian)階段,充(chong)(chong)電(dian)(dian)電(dian)(dian)流保持恒定,充(chong)(chong)入電(dian)(dian)量快速增加,電(dian)(dian)壓上升;
② 恒壓充電(dian)階段(duan),充電(dian)電(dian)壓保(bao)持恒定(ding),充入電(dian)量繼(ji)續增加,充電(dian)電(dian)流下降;
③ 蓄(xu)電池充滿(man),電流(liu)下降(jiang)到低于浮充轉換電流(liu),充電電壓降(jiang)低到浮充電壓;
④ 浮充(chong)充(chong)電階段(duan),充(chong)電電壓保持(chi)為浮充(chong)電壓;
普通三階(jie)段充電第一階(jie)段為恒流充電,這(zhe)主要是(shi)考慮到(dao)電路的設(she)計(ji)比較方便,并非為使蓄電池(chi)性能最佳而設(she)計(ji)。
按照鉛(qian)酸蓄電池充電析氣曲線,普通三階段充電過程的析氣情況如(ru)圖 :
恒流充電段后期和(he)恒壓充電前期(陰影區(qu)),電流超(chao)過臨(lin)界析氣曲線,造成蓄電池析氣,引起壽命下降。
超過臨界析氣(qi)曲(qu)線的電(dian)流僅(jin)使蓄電(dian)池產生氣(qi)體和溫升,未轉化為電(dian)池電(dian)量(liang),充電(dian)效率也因此降低。
解(jie)(jie)決①:脈沖解(jie)(jie)決失水的方案(an)
科(ke)林脈(mo)(mo)沖恒(heng)(heng)動率階段(duan)的(de)時(shi)間(jian),比普通(tong)充(chong)電(dian)器(qi)恒(heng)(heng)流(liu)+恒(heng)(heng)壓階段(duan)要縮短了近(jin)一(yi)(yi)個小時(shi),而這(zhe)一(yi)(yi)個小時(shi)的(de)高壓段(duan)充(chong)電(dian)是水分散發的(de)關鍵時(shi)刻(ke)。科(ke)林脈(mo)(mo)沖以(yi)電(dian)壓參(can)數為(wei)轉(zhuan)燈(deng)依據,轉(zhuan)燈(deng)進入智能脈(mo)(mo)沖很準(zhun)確,而普通(tong)充(chong)電(dian)器(qi)以(yi)電(dian)流(liu)參(can)數為(wei)轉(zhuan)燈(deng)依據,一(yi)(yi)旦(dan)電(dian)池硫化,內阻加(jia)大,充(chong)電(dian)電(dian)流(liu)也加(jia)大,很難達到轉(zhuan)燈(deng)電(dian)流(liu),很容易造成高壓段(duan)長時(shi)間(jian)充(chong)電(dian),加(jia)速水解。
(2)分析②:鉛(qian)酸電池硫化(hua)的原因
電(dian)池長期滯留(liu),充電(dian)過程中的(de)(de)長期過充和(he)欠充,使用過程中的(de)(de)大電(dian)流放電(dian),極易造成電(dian)池的(de)(de)硫(liu)(liu)化(hua)。它的(de)(de)表(biao)象為:一放就光,一充就飽,我(wo)們把它叫做電(dian)池的(de)(de)“假損壞”。硫(liu)(liu)化(hua)物(wu)質硫(liu)(liu)酸鹽粘附(fu)在(zai)極板上,縮減(jian)了電(dian)解液與(yu)極板的(de)(de)反應面(mian)積(ji),使電(dian)池容量迅速衰減(jian)。失水會(hui)加重電(dian)池的(de)(de)硫(liu)(liu)化(hua);硫(liu)(liu)化(hua)又會(hui)加重電(dian)池的(de)(de)失水,易形(xing)成惡性循環。
解決(jue)(jue)②:科(ke)林(lin)脈(mo)沖解決(jue)(jue)硫化的方案
科林脈(mo)(mo)沖運用智能脈(mo)(mo)沖中的尖峰脈(mo)(mo)沖,可以擊碎(sui)硫酸鉛結晶的晶核,使之難以形成硫酸鹽(yan)。
智(zhi)能脈沖充(chong)電器:①恒功率、②智(zhi)能脈沖、③滴充(chong)
普通三段(duan)式:①恒(heng)流、②恒(heng)壓(ya)、③浮充
(3)分析③:鉛酸(suan)電池的失(shi)衡問題
一組(zu)電(dian)(dian)(dian)池(chi)(chi)由(you)(you)三(san)到四只(zhi)(zhi)(zhi)(zhi)組(zu)成。由(you)(you)于制(zhi)造(zao)工藝問題,無法做(zuo)到每只(zhi)(zhi)(zhi)(zhi)電(dian)(dian)(dian)池(chi)(chi)的(de)絕對平衡(heng),普通(tong)充(chong)(chong)電(dian)(dian)(dian)器(qi)使(shi)用(yong)平均電(dian)(dian)(dian)流,使(shi)容量小的(de)單只(zhi)(zhi)(zhi)(zhi)電(dian)(dian)(dian)池(chi)(chi)最先充(chong)(chong)滿,并形成過充(chong)(chong),放電(dian)(dian)(dian)時,這只(zhi)(zhi)(zhi)(zhi)容量小的(de)電(dian)(dian)(dian)池(chi)(chi)最先放完(wan),并形成過放。長期如此,惡性循環,使(shi)整組(zu)電(dian)(dian)(dian)池(chi)(chi)出現單只(zhi)(zhi)(zhi)(zhi)落后(hou),從而使(shi)整組(zu)電(dian)(dian)(dian)池(chi)(chi)報廢。三(san)段式充(chong)(chong)電(dian)(dian)(dian)器(qi)的(de)浮充(chong)(chong)階段,有(you)500mA的(de)小電(dian)(dian)(dian)流,它的(de)作用(yong)是補償充(chong)(chong)電(dian)(dian)(dian),讓(rang)電(dian)(dian)(dian)池(chi)(chi)充(chong)(chong)飽(bao)。但它也(ye)帶(dai)來兩(liang)個副作用(yong):1、充(chong)(chong)飽(bao)后(hou),多余的(de)電(dian)(dian)(dian)流沒有(you)關斷,電(dian)(dian)(dian)能轉(zhuan)化為(wei)熱能,進行水分(fen)解,加速水份(fen)的(de)散發;2、小電(dian)(dian)(dian)流充(chong)(chong)電(dian)(dian)(dian),產生的(de)電(dian)(dian)(dian)流分(fen)叉很大,更容易(yi)造(zao)成電(dian)(dian)(dian)池(chi)(chi)組(zu)的(de)不平衡(heng)。
解決(jue)③:脈沖解決(jue)電池組(zu)失衡方案
科林(lin)脈(mo)沖的失水(shui)(shui)量(liang)是普通(tong)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器的三分(fen)之一,失水(shui)(shui)量(liang)少,則電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)組電(dian)(dian)(dian)(dian)壓差(cha)(cha)會(hui)小;反之,失水(shui)(shui)量(liang)大(da),則電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)組電(dian)(dian)(dian)(dian)壓差(cha)(cha)大(da)。隨著失水(shui)(shui)量(liang)的加(jia)大(da),硫(liu)化(hua)也會(hui)加(jia)重,而(er)普通(tong)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器沒有去除(chu)硫(liu)化(hua)功能(neng),所以(yi)電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)組失衡嚴重。科林(lin)脈(mo)沖在充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)時,失水(shui)(shui)量(liang)少,電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)組電(dian)(dian)(dian)(dian)壓差(cha)(cha)也小,當電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)產生(sheng)硫(liu)化(hua)后(hou),能(neng)用脈(mo)沖去除(chu),使(shi)整(zheng)組電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)趨向平(ping)衡。科林(lin)脈(mo)沖恒功率階(jie)段的電(dian)(dian)(dian)(dian)流(liu)較大(da),作用是:1、快速充(chong)(chong)(chong)電(dian)(dian)(dian)(dian),節省(sheng)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)時間;2、激(ji)活電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)極板,消(xiao)除(chu)電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)鈍化(hua)現象,恢(hui)復電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)容(rong)量(liang),使(shi)整(zheng)組電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的容(rong)量(liang)趨于平(ping)衡。滴(di)充(chong)(chong)(chong)階(jie)段,能(neng)消(xiao)除(chu)電(dian)(dian)(dian)(dian)流(liu)分(fen)叉的影響,對欠充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)滴(di)充(chong)(chong)(chong),充(chong)(chong)(chong)滿后(hou)自(zi)動關斷,減少水(shui)(shui)分(fen)解,保持電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)組的平(ping)衡。
(4)分(fen)析④:鉛酸電(dian)池的熱失控問題
蓄(xu)(xu)電(dian)(dian)(dian)池變形不是突發的(de),往(wang)往(wang)是有一個過(guo)程(cheng)的(de)。蓄(xu)(xu)電(dian)(dian)(dian)池在充(chong)電(dian)(dian)(dian)到(dao)容量(liang)的(de)80%,左(zuo)右(you)進入(ru)高電(dian)(dian)(dian)壓(ya)(ya)充(chong)電(dian)(dian)(dian)區,這時,在正極板上先析出氧(yang)氣(qi)(qi),氧(yang)氣(qi)(qi)通過(guo)隔板中的(de)孔(kong),到(dao)達(da)(da)負(fu)(fu)極,在負(fu)(fu)極板上進行氧(yang)復活反(fan)應(ying):2Pb+O2(氧(yang)氣(qi)(qi))=2PbO+Q(熱量(liang));PbO+H2SO4=PbSO4+H2O+Q(熱量(liang))。反(fan)應(ying)時產生熱量(liang),當充(chong)電(dian)(dian)(dian)容量(liang)達(da)(da)到(dao)90%時,氧(yang)氣(qi)(qi)發生速度增大(da),負(fu)(fu)極開始產生氫氣(qi)(qi),大(da)量(liang)氣(qi)(qi)體的(de)增加(jia)使蓄(xu)(xu)電(dian)(dian)(dian)池內壓(ya)(ya)超(chao)過(guo)閥(fa)壓(ya)(ya),安全閥(fa)打開,氣(qi)(qi)體逸出,最(zui)終(zhong)表現為失水(shui)。2H2O=2H2↑+O2↑。隨著蓄(xu)(xu)電(dian)(dian)(dian)池循環次數的(de)增加(jia),水(shui)分逐(zhu)漸減少,結果蓄(xu)(xu)電(dian)(dian)(dian)池出現如下(xia)情況(kuang):
⑴ 氧(yang)氣“通道”變得暢通,正極產生的氧(yang)化很(hen)容易通過(guo)“通道”到(dao)達(da)負極;
⑵ 熱(re)容減小(xiao),在蓄(xu)電池(chi)中熱(re)容量(liang)最大的是水,水損(sun)失后(hou),蓄(xu)電池(chi)熱(re)容大大減小(xiao),產生的熱(re)量(liang)使蓄(xu)電池(chi)溫度(du)升高很快;
⑶ 由于(yu)(yu)失水后蓄(xu)電池(chi)中超細玻(bo)璃(li)纖(xian)維隔板發生收縮現象,使(shi)之與正負極(ji)板的(de)附著力(li)變(bian)差,內阻增(zeng)大(da),充放電過(guo)程(cheng)中發熱(re)(re)量(liang)(liang)加大(da)。經(jing)過(guo)上(shang)述過(guo)程(cheng),蓄(xu)電池(chi)內部(bu)產生的(de)熱(re)(re)量(liang)(liang)只(zhi)能經(jing)過(guo)電池(chi)槽散熱(re)(re),如散熱(re)(re)量(liang)(liang)小(xiao)于(yu)(yu)發熱(re)(re)量(liang)(liang),即出現溫(wen)(wen)度上(shang)升現象。溫(wen)(wen)度上(shang)升,使(shi)蓄(xu)電池(chi)析(xi)氣(qi)過(guo)電位(wei)降低,析(xi)氣(qi)量(liang)(liang)增(zeng)大(da),正極(ji)大(da)量(liang)(liang)的(de)氧化通(tong)過(guo)“通(tong)道”,在負極(ji)表面(mian)反(fan)應,發出大(da)量(liang)(liang)的(de)熱(re)(re)量(liang)(liang),使(shi)溫(wen)(wen)度快速上(shang)升,形(xing)成惡性循(xun)環,即所謂的(de)“熱(re)(re)失控(kong)”。
解決(jue)④:科林(lin)脈沖(chong)解決(jue)熱失控的方案(an)
科林脈沖有(you)溫(wen)度補償功能,通(tong)(tong)過熱(re)敏電(dian)子采(cai)集外界和機內溫(wen)度,智能調節(jie)充(chong)(chong)電(dian)電(dian)壓,使冬(dong)季(ji)節(jie)不(bu)欠充(chong)(chong),夏(xia)(xia)季(ji)不(bu)過充(chong)(chong),有(you)效解決熱(re)失控。科林脈沖充(chong)(chong)電(dian)參數(shu)是動態(tai)的(de),變(bian)化的(de);普通(tong)(tong)充(chong)(chong)電(dian)器是靜態(tai)的(de),固定(ding)的(de)。所以(yi),普通(tong)(tong)充(chong)(chong)電(dian)器不(bu)可避(bi)免的(de)會出(chu)現夏(xia)(xia)季(ji)過充(chong)(chong)和冬(dong)季(ji)欠充(chong)(chong)問題。
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編輯本段電動車充電器維修方法
1.目測法
看,電(dian)(dian)容(rong)(rong):比較明顯的特征是電(dian)(dian)容(rong)(rong)里面包含著一定溶(rong)液,在超標工作(zuo)環(huan)境下(xia),電(dian)(dian)容(rong)(rong)會(hui)(hui)發熱(re)自(zi)(zi)爆以瀉身(shen)(shen)心(xin)不(bu)能承(cheng)受的壓力,有些質量比較差的電(dian)(dian)容(rong)(rong)會(hui)(hui)自(zi)(zi)爆到尸首也(ye)找不(bu)到,號(hao)稱 無影無蹤小鞭(bian)炮,只留下(xia)一些細小的碎紙屑。電(dian)(dian)阻(zu):發熱(re)和過載后,會(hui)(hui)變色(se)或冒煙(yan),當然電(dian)(dian)阻(zu)也(ye)會(hui)(hui)自(zi)(zi)爆,炸斷或自(zi)(zi)身(shen)(shen)一部分(fen)飛(fei)離(li)。
2.電阻法
使(shi)用數字萬用表,對懷疑部分的(de)電(dian)(dian)(dian)路進行(xing)測(ce)(ce)量,一(yi)般我們使(shi)用二極管檔進行(xing)測(ce)(ce)量,就是短(duan)路2支(zhi)表筆,萬用表會叫的(de)那個檔,測(ce)(ce)量電(dian)(dian)(dian)阻前我們會做一(yi)些必(bi)要的(de)放電(dian)(dian)(dian)行(xing)為,在確認沒有插市電(dian)(dian)(dian)的(de)情況下, 我們一(yi)一(yi)用鑷子去短(duan)路一(yi)些電(dian)(dian)(dian)容(rong),電(dian)(dian)(dian)容(rong)放電(dian)(dian)(dian)時會發出火花和聲響不要害怕,然(ran)后進行(xing)我們的(de)在路阻值測(ce)(ce)量。
3.電壓法
學會(hui)測(ce)(ce)量電(dian)壓是維修的(de)(de)基本技能之一(yi),帶電(dian)在路測(ce)(ce)量是比較危險的(de)(de)行為(wei),必(bi)要的(de)(de)時候我(wo)們(men)還是需要這么去做,這個(ge)行為(wei)不單(dan)單(dan)是我(wo)們(men)自身的(de)(de)安全問題,還有(you)由于操作出現意外損壞(huai)充電(dian)器的(de)(de)可能性十分的(de)(de)大,如果出現把充電(dian)器測(ce)(ce)量壞(huai)了,我(wo)們(men)不要沮喪和難過,最(zui)好的(de)(de)技工,都會(hui)出現錯誤(wu),就算是大師也不能避免。我(wo)們(men)只要記得測(ce)(ce)量電(dian)壓有(you)著明確的(de)(de)目的(de)(de)性,千(qian)萬不要盲目的(de)(de)帶電(dian)四處亂量,這個(ge)是大忌。
4.代換法
代換(huan)就(jiu)是把一(yi)些器件(jian),進(jin)行(xing)替換(huan),替換(huan)的(de)器件(jian)可能是用(yong)新的(de),或(huo)是從一(yi)個能正常工作的(de)充電器上(shang)面(mian)拆(chai)下來的(de),為什(shen)么要進(jin)行(xing)代換(huan)呢?這個方法一(yi)般我(wo)們(men)維修進(jin)入(ru)了相對(dui)來說(shuo)的(de)瓶(ping)頸(jing),我(wo)們(men)就(jiu)會產生這么的(de)思路,代換(huan)比較適合(he)于(yu)(yu)特定的(de)器件(jian)如:電容,集(ji)成塊等一(yi)些可能軟性損壞(huai)的(de)器件(jian),對(dui)于(yu)(yu)其他(ta)的(de)硬性器件(jian),我(wo)們(men)不用(yong)也(ye)沒有必要去考(kao)慮去代換(huan)它
5.對比法
所謂的對比法(fa),就是(shi)找(zhao)一個一模一樣(yang)的或者(zhe)相似(si)的充電(dian)器我們以它作為一個模板,進行比較(jiao),多方面的去排除和縮小故(gu)障的范圍,這(zhe)其中(zhong)包括:電(dian)阻法(fa),電(dian)壓法(fa),替換法(fa)!
