三/四節鋰電池串聯保護系統設計
鋰離子可充電電池是20世紀開發成功的新型高能電池,相對于傳統的鎳鎘電池和鎳氫電池而言,具有容量大、工作電壓高、工作溫度范圍寬、循環壽命長、自放電率低、無記憶效應、無污染等優點,自問世以來已廣泛應用于軍事和民用小型電器中,如移動電話、便攜式計算機、攝像機、照相機等,部分代替了傳統電池。單節鋰離子電池的電壓約為3.6V,容量也不可能無限大,因此,常將單節鋰離子電池進行(xing)串、并聯(lian)處理,以滿足不(bu)同場合(he)的(de)要求。為(wei)了確保(bao)鋰離(li)(li)(li)子電(dian)(dian)(dian)池安全(quan)可靠的(de)使(shi)用,本文介紹了一(yi)種嚴格、周密的(de)充(chong)(chong)、放(fang)電(dian)(dian)(dian)保(bao)護(hu)系統的(de)設計方案(an)。該(gai)方案(an)采用充(chong)(chong)電(dian)(dian)(dian)、放(fang)電(dian)(dian)(dian)分(fen)離(li)(li)(li)的(de)控制方式(shi),具有兩級單(dan)節(jie)過(guo)充(chong)(chong)電(dian)(dian)(dian)保(bao)護(hu)、單(dan)節(jie)過(guo)放(fang)電(dian)(dian)(dian)保(bao)護(hu)、兩級放(fang)電(dian)(dian)(dian)過(guo)電(dian)(dian)(dian)流保(bao)護(hu)、放(fang)電(dian)(dian)(dian)短路保(bao)護(hu)、放(fang)電(dian)(dian)(dian)溫度(du)保(bao)護(hu)、充(chong)(chong)電(dian)(dian)(dian)溫度(du)保(bao)護(hu)、充(chong)(chong)電(dian)(dian)(dian)防反接保(bao)護(hu)、充(chong)(chong)電(dian)(dian)(dian)時(shi)禁(jin)止放(fang)電(dian)(dian)(dian)等功(gong)能(neng),可適用于各種三/四節(jie)鋰離(li)(li)(li)子可充(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)池串聯(lian)使(shi)用的(de)場合(he)。
1 系統概述
該(gai)(gai)保(bao)護(hu)(hu)系(xi)(xi)(xi)統采用(yong)精工電(dian)(dian)(dian)(dian)子三/四(si)節串聯鋰離(li)子可充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)池專(zhuan)用(yong)充(chong)、放電(dian)(dian)(dian)(dian)保(bao)護(hu)(hu)ICS-8254構建一級(ji)保(bao)護(hu)(hu)。S-8254系(xi)(xi)(xi)列內(nei)置高精度(du)電(dian)(dian)(dian)(dian)壓檢(jian)測(ce)電(dian)(dian)(dian)(dian)路(lu)和延(yan)(yan)遲(chi)(chi)(chi)電(dian)(dian)(dian)(dian)路(lu),針(zhen)對各節電(dian)(dian)(dian)(dian)池進行高精度(du)電(dian)(dian)(dian)(dian)壓檢(jian)測(ce),實(shi)現(xian)單(dan)節過(guo)(guo)(guo)充(chong)電(dian)(dian)(dian)(dian)保(bao)護(hu)(hu)和單(dan)節過(guo)(guo)(guo)放電(dian)(dian)(dian)(dian)保(bao)護(hu)(hu),并具(ju)備三段(duan)過(guo)(guo)(guo)電(dian)(dian)(dian)(dian)流(liu)檢(jian)測(ce)功能(neng),通(tong)過(guo)(guo)(guo)外接(jie)電(dian)(dian)(dian)(dian)容(rong)可設(she)置過(guo)(guo)(guo)充(chong)電(dian)(dian)(dian)(dian)檢(jian)測(ce)延(yan)(yan)遲(chi)(chi)(chi)時(shi)(shi)間(jian)(jian)、過(guo)(guo)(guo)放電(dian)(dian)(dian)(dian)檢(jian)測(ce)延(yan)(yan)遲(chi)(chi)(chi)時(shi)(shi)間(jian)(jian)和過(guo)(guo)(guo)電(dian)(dian)(dian)(dian)流(liu)檢(jian)測(ce)延(yan)(yan)遲(chi)(chi)(chi)時(shi)(shi)間(jian)(jian)1(過(guo)(guo)(guo)電(dian)(dian)(dian)(dian)流(liu)檢(jian)測(ce)延(yan)(yan)遲(chi)(chi)(chi)時(shi)(shi)間(jian)(jian)2和過(guo)(guo)(guo)電(dian)(dian)(dian)(dian)流(liu)檢(jian)測(ce)延(yan)(yan)遲(chi)(chi)(chi)時(shi)(shi)間(jian)(jian)3在芯(xin)片內(nei)部(bu)被固(gu)定)。該(gai)(gai)系(xi)(xi)(xi)統采用(yong)精工電(dian)(dian)(dian)(dian)子S-8244系(xi)(xi)(xi)列內(nei)置高精度(du)電(dian)(dian)(dian)(dian)壓檢(jian)測(ce)電(dian)(dian)(dian)(dian)路(lu)和延(yan)(yan)遲(chi)(chi)(chi)電(dian)(dian)(dian)(dian)路(lu)的(de)鋰離(li)子可充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)池二級(ji)保(bao)護(hu)(hu)專(zhuan)用(yong)IC實(shi)現(xian)電(dian)(dian)(dian)(dian)池的(de)單(dan)節二級(ji)充(chong)電(dian)(dian)(dian)(dian)保(bao)護(hu)(hu),其保(bao)護(hu)(hu)延(yan)(yan)遲(chi)(chi)(chi)時(shi)(shi)間(jian)(jian)可通(tong)過(guo)(guo)(guo)外接(jie)電(dian)(dian)(dian)(dian)容(rong)的(de)容(rong)值來設(she)置。
S-8254通(tong)過SEL端子(zi)可以實現(xian)電(dian)(dian)池三(san)節(jie)串聯用(yong)或四節(jie)串聯用(yong)的(de)切換(huan);S-8244則通(tong)過電(dian)(dian)阻(zu)R22短路第四節(jie)電(dian)(dian)池電(dian)(dian)壓檢(jian)測(ce)端子(zi)VCC3和VSS即可用(yong)作(zuo)三(san)節(jie)電(dian)(dian)池串聯使用(yong)時的(de)二級保(bao)護。
2 各(ge)保護功(gong)能(neng)的(de)實現
S-8254系列充、放電保護電壓和過電流檢測電壓以50mV為進階單位,S-8244系列過充電檢測電壓以5mV為進階單位,系統根據不同場合的使用需求,可以選擇相應適合的型號。現以圖1保護系統為例,采用S-8254AAVFT和S-8244AAPFN作為保護IC,具體說明各保護功能的實現過程。
圖(tu)1為四節電池串聯(lian)使用時的保護系統原理圖(tu)。
2.1 過放(fang)電保護(hu)
通(tong)常狀(zhuang)(zhuang)態(tai)(tai)(tai)下,S-8254放(fang)電(dian)(dian)控制用端(duan)子DOP為VSS(電(dian)(dian)池(chi)4的負(fu)電(dian)(dian)壓)電(dian)(dian)位(wei),放(fang)電(dian)(dian)MOS管(guan)QDISl,QDIS2處于導通(tong)狀(zhuang)(zhuang)態(tai)(tai)(tai),系統可正常進(jin)行放(fang)電(dian)(dian)工作。當檢測到某(mou)節(jie)電(dian)(dian)池(chi)電(dian)(dian)壓低(di)于2.7V(VDLn),且(qie)這(zhe)種狀(zhuang)(zhuang)態(tai)(tai)(tai)保持在(zai)(zai)TDL(TDL時間由(you)過(guo)放(fang)電(dian)(dian)檢測延遲端(duan)子CDT外接電(dian)(dian)容CS決(jue)定)以(yi)上時,DOP端(duan)子的電(dian)(dian)壓變為VDD(電(dian)(dian)池(chi)1的正電(dian)(dian)壓)電(dian)(dian)位(wei),放(fang)電(dian)(dian)MOS管(guan)關閉(bi),停止放(fang)電(dian)(dian),這(zhe)種狀(zhuang)(zhuang)態(tai)(tai)(tai)稱為過(guo)放(fang)電(dian)(dian)狀(zhuang)(zhuang)態(tai)(tai)(tai)。進(jin)入過(guo)放(fang)電(dian)(dian)狀(zhuang)(zhuang)態(tai)(tai)(tai)后,VMP端(duan)子電(dian)(dian)壓經電(dian)(dian)阻R3由(you)負(fu)載下拉至VDD/2以(yi)下,S-8254轉為休(xiu)眠(mian)狀(zhuang)(zhuang)態(tai)(tai)(tai);斷開負(fu)載后,VMP端(duan)子電(dian)(dian)壓經電(dian)(dian)阻R9、充(chong)電(dian)(dian)MOS管(guan)QCHRl和QCHR2由(you)VDD上拉至VDD/2以(yi)上且(qie)低(di)于VDD,S-8254退(tui)出休(xiu)眠(mian)狀(zhuang)(zhuang)態(tai)(tai)(tai)。當所(suo)有電(dian)(dian)池(chi)電(dian)(dian)壓都在(zai)(zai)3.0V(VDUn)以(yi)上時,過(guo)放(fang)電(dian)(dian)狀(zhuang)(zhuang)態(tai)(tai)(tai)被解除(chu),系統恢復(fu)正常放(fang)電(dian)(dian)工作。
2.2 過電流、短路(lu)保護(hu)
該(gai)系統采用2個并聯的20mΩ功率電(dian)(dian)(dian)阻RS1,RS2用于(yu)過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)檢(jian)測。當放(fang)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)大(da)于(yu)20A時(shi),過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)1,2檢(jian)測端子VINI和VSS之間(jian)的電(dian)(dian)(dian)壓(ya)差(cha)大(da)于(yu)過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)檢(jian)測電(dian)(dian)(dian)位(wei)1VI0V1(O.2V),且這種狀態(tai)保(bao)持(chi)在(zai)TIOVl(TIOVl時(shi)間(jian)由過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)1檢(jian)測延(yan)遲端子CDT外接電(dian)(dian)(dian)容C3決定)以上(shang)(shang)時(shi),DOP端子的電(dian)(dian)(dian)壓(ya)變為(wei)VDD電(dian)(dian)(dian)位(wei),放(fang)電(dian)(dian)(dian)MOS管關閉,停(ting)止(zhi)放(fang)電(dian)(dian)(dian),進(jin)入(ru)過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)1保(bao)護狀態(tai)。在(zai)過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)狀態(tai)下,VMP端子電(dian)(dian)(dian)壓(ya)經(jing)電(dian)(dian)(dian)阻R3由負(fu)載(zai)(zai)下拉(la)至VSS;斷開(kai)負(fu)載(zai)(zai)后,VMP端子電(dian)(dian)(dian)壓(ya)經(jing)IC內部RVMD電(dian)(dian)(dian)阻被上(shang)(shang)拉(la)至過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)檢(jian)測電(dian)(dian)(dian)位(wei)3VIOV3(電(dian)(dian)(dian)池1的正電(dian)(dian)(dian)壓(ya)VC1~1.2V)以上(shang)(shang),過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)狀態(tai)解除(chu),系統恢復正常放(fang)電(dian)(dian)(dian)。當放(fang)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)大(da)于(yu)50A時(shi),VINI和VSS之間(jian)的電(dian)(dian)(dian)壓(ya)差(cha)大(da)于(yu)過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)檢(jian)測電(dian)(dian)(dian)位(wei)2VIOV2(0.5V),且這種狀態(tai)保(bao)持(chi)在(zai)TIOV2(1ms)以上(shang)(shang)時(shi),進(jin)入(ru)過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)2保(bao)護狀態(tai)。當負(fu)載(zai)(zai)出現短(duan)路時(shi),過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)3檢(jian)測端子VMP的電(dian)(dian)(dian)壓(ya)被瞬間(jian)拉(la)至VIOV3以下(檢(jian)測延(yan)遲時(shi)間(jian)TI0V3為(wei)300μs),系統進(jin)入(ru)短(duan)路保(bao)護(過(guo)(guo)(guo)(guo)電(dian)(dian)(dian)流(liu)3保(bao)護)狀態(tai)。
2.3 過(guo)充電保護
為了確保電池的安全性,該系統對于過充電狀態采取了兩級保護措施。首先,當檢測到某節電池電壓高于4.05V(VCU2n),且這種狀態保持在TCU2(TCU2時間由S-8244過充電檢測延遲端子ICT外接電容C16決定)以上時,S-8244充電控制用端子CO輸出動態“H”,二級充電MOS管QCHR2關閉,停止充電,這種狀態稱為過充電狀態;進入過充電狀態后,當所有電池電壓都在3.80V(VCL2n)以下時,過充電狀態解除。若因某種原因導致S-8244保護失效,則S-8254過充電保護生效,當檢測到某節電池電壓高于4.25V(VCUln),且這種狀態保持在TCUl(TCUl時間由S-8254過充電檢測延遲端子CCT外接電容C2決定)以上時,S-8254充電控制用端子COP變為高阻抗,一級充電MOS管QCHRl的G極被外接電阻R2拉高,QCHRl關閉,進入過充電狀態;當所有電池電壓都在4.15V(VCLln)以下時,過充電狀態解除。
2.4 充電(dian)溫度保護
為了確保充(chong)(chong)(chong)電(dian)(dian)(dian)時的(de)(de)安全(quan)性和延長(chang)電(dian)(dian)(dian)池的(de)(de)使用壽命,電(dian)(dian)(dian)池的(de)(de)充(chong)(chong)(chong)電(dian)(dian)(dian)溫(wen)(wen)度(du)(du)(du)(du)應控制(zhi)在O~45℃之間為宜(yi)。該系統(tong)采(cai)用一(yi)個負溫(wen)(wen)度(du)(du)(du)(du)系數的(de)(de)NTC溫(wen)(wen)度(du)(du)(du)(du)傳感器(qi)(qi)RES和一(yi)個2路(lu)比(bi)(bi)較器(qi)(qi)LM393來實現充(chong)(chong)(chong)電(dian)(dian)(dian)溫(wen)(wen)度(du)(du)(du)(du)保護,其原理圖如圖2所(suo)示:當(dang)充(chong)(chong)(chong)電(dian)(dian)(dian)溫(wen)(wen)度(du)(du)(du)(du)位于(yu)O~45℃之間時,LM393的(de)(de)兩路(lu)比(bi)(bi)較器(qi)(qi)輸出(chu)均(jun)為高(gao)(gao)阻(zu)(zu)態,PNP型三極(ji)管(guan)Q1關斷,對充(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)路(lu)不產生影響;隨(sui)著溫(wen)(wen)度(du)(du)(du)(du)的(de)(de)升高(gao)(gao),RES阻(zu)(zu)值(zhi)逐漸(jian)(jian)變小,當(dang)溫(wen)(wen)度(du)(du)(du)(du)大(da)于(yu)45℃時,LM393下面一(yi)路(lu)比(bi)(bi)較器(qi)(qi)反(fan)轉(zhuan),輸出(chu)低(di)(di)電(dian)(dian)(dian)平,通(tong)(tong)過(guo)二(er)極(ji)管(guan)D6將Q1的(de)(de)B極(ji)拉低(di)(di),Q1導(dao)通(tong)(tong),充(chong)(chong)(chong)電(dian)(dian)(dian)MOS管(guan)QCHRl的(de)(de)G極(ji)C_QCHR被強制(zhi)拉高(gao)(gao),QCHRl關閉,停(ting)止充(chong)(chong)(chong)電(dian)(dian)(dian);同樣,隨(sui)著溫(wen)(wen)度(du)(du)(du)(du)的(de)(de)降低(di)(di),RES阻(zu)(zu)值(zhi)逐漸(jian)(jian)變大(da),當(dang)溫(wen)(wen)度(du)(du)(du)(du)小于(yu)O℃時,LM393上面一(yi)路(lu)比(bi)(bi)較器(qi)(qi)輸出(chu)低(di)(di)電(dian)(dian)(dian)平,通(tong)(tong)過(guo)二(er)極(ji)管(guan)D5將Q1導(dao)通(tong)(tong),從而關閉QCHRl,停(ting)止充(chong)(chong)(chong)電(dian)(dian)(dian)。
2.5 其他保護功能(neng)
該系(xi)統通過一些簡單有效的電(dian)路設計,巧妙(miao)地實現了所需的某些保護功能。
2.5.1 放電溫(wen)度(du)保(bao)護(hu)
為(wei)了確(que)保電(dian)(dian)池(chi)的使用安全性,需對電(dian)(dian)池(chi)的放(fang)(fang)電(dian)(dian)溫(wen)度(du)進行限制。該系統在放(fang)(fang)電(dian)(dian)MOS管QDISl,QDIS2的G極C_QDIS和(he)VDD之間連接了一個常(chang)開型可恢復溫(wen)度(du)保險絲F1。通常(chang)狀態下F1保持開路。不影響正常(chang)放(fang)(fang)電(dian)(dian);當電(dian)(dian)池(chi)溫(wen)度(du)高于75℃時,F1閉合,C_QDIS與VDD導通.放(fang)(fang)電(dian)(dian)MOS管關閉,停(ting)止放(fang)(fang)電(dian)(dian),從而實(shi)現放(fang)(fang)電(dian)(dian)溫(wen)度(du)保護功能。
2.5.2 充電防(fang)反接保(bao)護
若誤將充電器的(de)正、負極(ji)(ji)反接(jie)入系(xi)(xi)統(tong)(tong)(tong)中(zhong),則會由充電(dian)器和(he)電(dian)池共同形成一個大(da)電(dian)流回路,導致元(yuan)器件損壞(huai),甚至帶來(lai)更大(da)的(de)安全(quan)危害。該系(xi)(xi)統(tong)(tong)(tong)在(zai)充電(dian)回路中(zhong)串接(jie)進一個防(fang)反接(jie)二(er)極(ji)(ji)管(guan)D1,這樣(yang)即使充電(dian)器反接(jie),因(yin)此時CHRl的(de)電(dian)位將高于(yu)CHR+,由于(yu)二(er)極(ji)(ji)管(guan)D1的(de)存(cun)在(zai),系(xi)(xi)統(tong)(tong)(tong)將構不成回路,從而對其起到了保護作(zuo)用。
2.5.3 充電時(shi)禁止放電
系統在連接充電器進行充電的過程中若允許其進行放電工作,可能會帶來不必要的安全隱患,因此該系統在充電器的正極輸入端CHR+和C_QDIS之間接入了一個二極管D4。在未連接充電器時,CHR+懸空,對放電(dian)(dian)工作不產(chan)生影(ying)響;當(dang)連接充(chong)電(dian)(dian)器進行充(chong)電(dian)(dian)時,C_QDIS通過D4被(bei)CHR+強制拉高(gao),QDISl,QDIS2關閉,禁止放電(dian)(dian)。
鋰(li)離子(zi)可充電(dian)電(dian)池以其特有的(de)(de)性(xing)能優勢已經(jing)在(zai)多個(ge)領(ling)域中(zhong)得到(dao)了普遍應用,可以預計其必將成為(wei)21世紀的(de)(de)主要(yao)動力電(dian)源(yuan)之一。隨著鋰(li)離子(zi)可充電(dian)電(dian)池工業的(de)(de)發(fa)展,保(bao)護系(xi)統作(zuo)為(wei)其不(bu)可分(fen)割的(de)(de)一部(bu)分(fen)必將起到(dao)越(yue)來越(yue)重要(yao)的(de)(de)作(zuo)用。
