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兩個開關穩壓器的USB電池充電器

1、概述

  凌力爾特(Linear Technology)推出的LTC3558型USB電池充電器,帶有兩個開關穩壓器,適合于在手持式設備中應用。LTC3558的充電器,采用(yong)恒(heng)流(liu)(liu)/恒(heng)壓算法,可(ke)(ke)以從(cong)USB電(dian)(dian)(dian)源汲取功率(lv),也可(ke)(ke)以利(li)用(yong)墻上(shang)(shang)AC適配(pei)器(qi)對單節鋰離子/聚(ju)合物(wu)電(dian)(dian)(dian)池充電(dian)(dian)(dian),可(ke)(ke)編程最大充電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)(liu)達950mA。LTC3558的降壓開(kai)關穩壓器(qi)和降壓-升壓開(kai)關穩壓器(qi),在2.25MHz的固定頻(pin)率(lv)上(shang)(shang)操(cao)作,輸出電(dian)(dian)(dian)壓可(ke)(ke)編程,效率(lv)高于90%,能分別提供(gong)400mA的電(dian)(dian)(dian)流(liu)(liu),為微控制(zhi)器(qi)內(nei)核、微控制(zhi)器(qi)I/O、存儲器(qi)、磁盤驅(qu)動器(qi)或其(qi)它邏輯電(dian)(dian)(dian)路加(jia)電(dian)(dian)(dian)。

  2、LTC3558封裝、內部結構及引腳功能

  LTC3558采用3mm×3mm×0.75mm的21引腳QFN封裝,引腳排列如圖1所示。

圖1  LTC3558引腳(jiao)排列

  LTC3558含有(you)一個(ge)線(xian)性USB電(dian)池(chi)充(chong)電(dian)器(qi)、一個(ge)電(dian)流模式(shi)降壓(buck)開關穩壓器(qi)和一個(ge)電(dian)壓模式(shi)降壓-升壓(buck-boost)開關穩壓器(qi),其(qi)內部電(dian)路組成框圖如圖2所示(shi)。

圖2  LTC3558內(nei)部電路(lu)

  LTC3558各(ge)個引腳功(gong)能簡述如表1所示。

表1  LTC3558引(yin)腳(jiao)功(gong)能

  3、LTC3558功(gong)能與工(gong)作原理

  3.1  電池充電器 

  3.1.1  欠(qian)電壓鎖定(UVLO)

  IC(LTC3558)的UVLO電路(lu)監視(shi)輸(shu)入電壓Vcc,其值范圍為4.3~5.5V。在Vcc升(sheng)高到VUVLO(4V)以上之(zhi)(zhi)前,充電器(qi)失(shi)能;當Vcc降落到電池電壓VBAT的50mV之(zhi)(zhi)內時(shi),充電器(qi)也將失(shi)效(xiao)。

  3.1.2  暫停(ting)模式

  通過將IC引(yin)腳SUSP上拉到1.2V以上,充電(dian)(dian)器同樣會失效。在暫停模式,電(dian)(dian)池僅(jin)吸收1.5μA的電(dian)(dian)流,輸入(ru)電(dian)(dian)流Icc減(jian)小到8. 5μA。

  3.1.3  編程充電電流

  連接在IC引腳PROG上與地之間的電阻RPROG可以編程滿標度(full-scale)充電電流(即在恒流模式充電電流的100%),計算公式為ICHG=800V/RPROG。
在恒流模式,若將IC引腳HPWR拉至高電平,引腳PROG上的電壓VPROG=1V,對應于用滿標度電流充電;若引腳HPWR為低電平,VPROG則為0.2V,相應的充電電流為(wei)滿標度電(dian)流(C)的20%(即0.2C)。

  3.1.4  充電時序

  在充(chong)電(dian)(dian)(dian)(dian)周(zhou)期開始時(shi)(shi),充(chong)電(dian)(dian)(dian)(dian)器首先(xian)確定(ding)電(dian)(dian)(dian)(dian)池是否深(shen)度放(fang)電(dian)(dian)(dian)(dian)。如(ru)果電(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)壓(ya)低于2.9V,充(chong)電(dian)(dian)(dian)(dian)器則(ze)自動(dong)進行涓(juan)流充(chong)電(dian)(dian)(dian)(dian),充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流為滿標(biao)度電(dian)(dian)(dian)(dian)流的(de)10%(即(ji)0.1C)。如(ru)果電(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)壓(ya)在2.9V以下(xia)持續(xu)時(shi)(shi)間達0.5h以上(shang),充(chong)電(dian)(dian)(dian)(dian)器則(ze)終止(zhi)充(chong)電(dian)(dian)(dian)(dian)。

  如果(guo)VBAT>2.9V,充(chong)(chong)電(dian)(dian)(dian)器(qi)則在恒(heng)流模式(shi)開(kai)始充(chong)(chong)電(dian)(dian)(dian)。當VBAT>4.105V時,充(chong)(chong)電(dian)(dian)(dian)器(qi)的(de)充(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流將(jiang)大大減小,則進入恒(heng)壓(ya)(ya)充(chong)(chong)電(dian)(dian)(dian)模式(shi)。如果(guo)IC內(nei)部4h的(de)安全定時器(qi)期(qi)滿(man),電(dian)(dian)(dian)池充(chong)(chong)電(dian)(dian)(dian)將(jiang)停止(zhi)。如果(guo)電(dian)(dian)(dian)池電(dian)(dian)(dian)壓(ya)(ya)VBAT降至4.105V以下,充(chong)(chong)電(dian)(dian)(dian)器(qi)將(jiang)自動開(kai)始重新充(chong)(chong)電(dian)(dian)(dian)。

  在充電(dian)過(guo)程(cheng)中,如果(guo)芯片(pian)溫度約達(da)115℃,充電(dian)器將減小已編(bian)程(cheng)的充電(dian)電(dian)流(liu),以防止IC及其(qi)周圍(wei)功率元件(jian)因過(guo)熱而損壞。

  3.1.5  充電(dian)狀態指示

  IC引(yin)腳(jiao) 通(tong)過微處(chu)理器或人(ren)工(gong)接口可以指示(shi)正在充電(dian)、不充電(dian)、電(dian)池無反應和(he)電(dian)池溫度超(chao)出(chu)范(fan)圍四種可能狀(zhuang)態中的(de)一種。比較(jiao)簡單的(de)方法是利(li)用LED作為指示(shi)器,將其串聯一個限流電(dian)阻(zu)連接在IC引(yin)腳(jiao) 與Vcc之間。

  當充電開始后,IC引腳 為低(di)電平,LED導通(tong)而被點亮,無閃爍現象發生。

  當充電(dian)電(dian)流(liu)(liu)降至滿標(biao)度電(dian)流(liu)(liu)的10%(即0.1C)以(yi)下時,引(yin)腳 釋(shi)放(fang),呈現(xian)高阻抗,LED熄滅。

  如果IC引腳NTC外部的NTC熱敏(min)電(dian)阻出現故(gu)障(zhang),使電(dian)池溫度超(chao)出范(fan)圍,LED將出現閃(shan)爍,頻(pin)率(lv)為1.5Hz,人眼很容易(yi)識別。

  如果電(dian)池(chi)已(yi)壞或(huo)不良(liang)(電(dian)池(chi)電(dian)壓在(zai)2.9V以下超(chao)過0.5h),LED將在(zai)6.1Hz的頻率上閃爍(shuo),頻閃速率比NTC熱敏電(dian)阻故(gu)障要(yao)快得多。

  3.1.6  用(yong)NTC熱敏電阻測(ce)量電池溫(wen)度

  電池充電時的(de)溫度(du)可利用NTC熱敏電阻來測量,典(dian)型(xing)電路如圖3所(suo)示(shi)。

 

圖3  典型NTC熱敏電阻電路

  圖中(zhong),RNTC為(wei)NTC熱(re)(re)敏(min)電(dian)(dian)阻,應將其緊貼電(dian)(dian)池盒(he)。RNTC在(zai)25℃時的(de)電(dian)(dian)阻值(zhi)R25=100kΩ,與偏置(zhi)電(dian)(dian)阻RNOM值(zhi)相等。IC引腳NTC內部較(jiao)低溫(wen)度(du)(冷態)門限為(wei)0.765Vcc,較(jiao)高溫(wen)度(du)(熱(re)(re)態)門限為(wei)0.349Vcc(此時阻值(zhi)降低),使能門限為(wei)0.017Vcc。

  設RNTC熱解扣點和冷解扣點時的電阻值分別是RHOT和RCOLD,RHOT和RCOLD與R25之比率分別是rHOT和rCOLD,根據圖3可得:
  由式(1)和式(2)得:
  RHOT=0.536RNOM            (3)
  RCOLD=3.25RNOM             (4)

  RNOM=R25=100kΩ條件(jian)下,rHOT=0.536,rCOLD=3.25。對于(yu)Vishay公(gong)司(si)的NTHS0603N011-N1003F來說,當溫(wen)(wen)度(du)(du)升(sheng)高其電(dian)(dian)阻值降至R25(100kΩ)的0.536倍(約(yue)54kΩ)時(shi),相(xiang)應的溫(wen)(wen)度(du)(du)約(yue)為40℃,充電(dian)(dian)器將暫(zan)停充電(dian)(dian);當RNTC電(dian)(dian)阻值增加到R25的3.25倍(即325kΩ)時(shi),對應的溫(wen)(wen)度(du)(du)是0℃,充電(dian)(dian)器也(ye)會中止充電(dian)(dian)。很顯然,只有當電(dian)(dian)池溫(wen)(wen)度(du)(du)高于(yu)0℃而低于(yu)40℃時(shi),充電(dian)(dian)器才會充電(dian)(dian)。

  如圖4所示,如果RNTC再加進一個偏置電阻R1,則可以將解扣點溫度改變。若冷和熱解扣點設置在0℃和45℃,根據Vishay公司提供的數據,rCOLD=3.266,rHOT=0.4368,偏置電阻RNOM值為:
 
  誤差(cha)最接近1%的電阻值(zhi)是105kΩ。

  附加電阻R1值為:

  R1=0.536RNOM-rHOT?R25=0.536×105kΩ-0.436×100kΩ=12.6kΩ

  誤(wu)差最(zui)接近1%的電阻值(zhi)是(shi)12.7kΩ。

  RNOM和(he)R1按以上計(ji)算(suan)結果選擇,當(dang)電(dian)(dian)(dian)池溫度升至45℃或降為(wei)0℃時,充(chong)電(dian)(dian)(dian)器都(dou)將暫停充(chong)電(dian)(dian)(dian)。

圖4  帶附加偏置電阻的NTC

3.2  降壓(ya)開關(guan)穩壓(ya)器

  LTC3558的(de)電(dian)流(liu)模式(shi)降壓(ya)開(kai)(kai)關(guan)穩壓(ya)器主(zhu)要由PWM控制器、主(zhu)開(kai)(kai)關(guan)P溝道MOSFET(MP)、N溝道MOSFET(MN)同步整(zheng)流(liu)器及誤差放大(da)器等組成,如圖5所示。

 

圖5  降壓開關穩壓器電路

  LTC3558還(huan)含有軟啟動(dong)、短路保護(hu)和減小輻射EM1的開(kai)關節點擺幅限制電路。

  降壓(ya)(ya)穩(wen)壓(ya)(ya)器可以提供直到400mA的電(dian)流,最低(di)輸(shu)出電(dian)壓(ya)(ya)為(wei)0.8V。降壓(ya)(ya)穩(wen)壓(ya)(ya)器輸(shu)出電(dian)壓(ya)(ya)可通過(guo)IC引腳FB1上(shang)的R1/R2來編程,其值為(wei)VOUT=0.8V(1+R1+R2)。R1取值范圍為(wei)40kΩ~1MΩ,CFB容量在(zai)2PF與22PF之間。

  通過IC引腳MODE,可以設置(zhi)開關穩(wen)壓(ya)器的突發操作模(mo)式(shi)或脈沖跳越(yue)模(mo)式(shi)。

  3.2.1  脈沖跳越模式(Pulse Skip Mode)

  在(zai)(zai)脈(mo)(mo)沖(chong)跳越模(mo)式(shi)(shi),誤差放大(da)器調(diao)節(jie)峰(feng)值電(dian)(dian)感(gan)(gan)器電(dian)(dian)流(liu),以(yi)交付所需(xu)要的(de)輸(shu)出功率。在(zai)(zai)輕載時(shi)(shi),在(zai)(zai)每個脈(mo)(mo)沖(chong)上(shang)電(dian)(dian)感(gan)(gan)電(dian)(dian)流(liu)可以(yi)達到零(關斷同步整流(liu)器MIN),在(zai)(zai)不連續(xu)模(mo)式(shi)(shi)操作。在(zai)(zai)非常輕的(de)負載下,降(jiang)壓開關穩(wen)壓器將會自動(dong)跳過脈(mo)(mo)沖(chong),以(yi)維持(chi)輸(shu)出電(dian)(dian)壓調(diao)節(jie)。在(zai)(zai)高占空因數(VOUT>PVIN1/2)時(shi)(shi),電(dian)(dian)感(gan)(gan)電(dian)(dian)流(liu)可能會反向(xiang),致使(shi)(shi)降(jiang)壓變換(huan)器開關連續(xu)。欲利用(yong)脈(mo)(mo)沖(chong)跳越模(mo)式(shi)(shi),需(xu)使(shi)(shi)IC引腳MODE保持(chi)低(di)電(dian)(dian)平(ping)。

  3.2.2  突發模(mo)式(Burst Mode)

  將IC引(yin)腳MODE拉至高(gao)(gao)電(dian)平(ping),降壓(ya)變(bian)換(huan)(huan)器(qi)(qi)(qi)將在(zai)突(tu)發(fa)模式(shi)操(cao)作,自(zi)動在(zai)固定頻率PWM操(cao)作與滯后(hou)控(kong)制之間轉換(huan)(huan)。當輸出電(dian)容(rong)的充電(dian)電(dian)壓(ya)稍高(gao)(gao)于(yu)調節(jie)點時,降壓(ya)變(bian)換(huan)(huan)器(qi)(qi)(qi)則自(zi)動進(jin)入睡(shui)眠(mian)模式(shi)。在(zai)睡(shui)眠(mian)模式(shi),開(kai)關穩壓(ya)器(qi)(qi)(qi)的大多數電(dian)路將切斷電(dian)源,因此(ci)在(zai)輕載時有著比脈沖跳躍模式(shi)更高(gao)(gao)的效率。

  3.3  降壓(ya)(ya)-升壓(ya)(ya)開關(guan)穩壓(ya)(ya)器

  LTC3558的降壓(ya)-升壓(ya)開關穩壓(ya)器在(zai)電壓(ya)模式和2.25MHz的固定頻率(lv)上操作,能提供直到(dao)400mA的輸出負載電流,輸出電壓(ya)可在(zai)2.75V與5.45V之間來編(bian)程,其值為VOUT2=0.8V(1+R1+R2)。R1與R2為IC引(yin)腳FB2上的分壓(ya)器電阻,如圖6所示。

  當輸(shu)(shu)入電(dian)壓(ya)遠高于(yu)輸(shu)(shu)出(chu)電(dian)壓(ya)時(shi),穩壓(ya)器(qi)工作(zuo)在降壓(ya)模(mo)式;當輸(shu)(shu)入電(dian)壓(ya)遠低(di)于(yu)輸(shu)(shu)出(chu)電(dian)壓(ya)時(shi),穩壓(ya)器(qi)則在升壓(ya)模(mo)式操(cao)作(zuo)。

  3.3.1  PWM操作模式(shi)(shi)與(yu)突(tu)發模式(shi)(shi)操作

  通過將(jiang)IC引(yin)腳(jiao)保持低(di)電平,降壓-升壓變換器將(jiang)進(jin)入PWM操作(zuo)模(mo)式。在適度(du)的(de)重載條件(jian)下,在定(ding)頻PWM操作(zuo)有著最小的(de)開關噪聲。

  若將(jiang)IC引腳MODE拉至高(gao)電(dian)平,穩壓器(qi)將(jiang)進(jin)入突(tu)(tu)發模式。在較輕的負載下,在突(tu)(tu)發模式操作(zuo),輸(shu)出電(dian)流被限制(zhi)在50mA。當輸(shu)出電(dian)容上的充電(dian)電(dian)壓稍高(gao)于調節點時,穩壓器(qi)則進(jin)入睡眠模式。在突(tu)(tu)發模式操作(zuo),能(neng)使開關損耗大大降低,易于滿足輕載效率標準(zhun)要求(qiu)。

  3.3.2  環路(lu)補償

  降壓(ya)-升壓(ya)開(kai)關(guan)穩壓(ya)器可以采用簡單的(de)I型補償(見(jian)圖7)

  IC引(yin)腳(jiao)FB2是(shi)誤差(cha)(cha)放大器(qi)反相輸入(ru)端,引(yin)腳(jiao)VC2是(shi)誤差(cha)(cha)放大器(qi)輸出端。誤差(cha)(cha)放大器(qi)單位(wei)增益頻率fUG可(ke)表示為:


  圖(tu)8所示(shi)為誤(wu)差放(fang)大器環路(lu)的III型(xing)補償網絡,其傳輸(shu)函數(shu)為:

圖8  III型(xing)補償電路

  式中,s為傳輸系數。

  III型補償網絡(luo)可(ke)獲(huo)得較大(da)的(de)頻(pin)帶寬度,改善瞬態(tai)響應,減小啟動時VOUT2產生的(de)過(guo)沖。對于3.3V的(de)輸(shu)出,補償元(yuan)件推(tui)薦值分(fen)別為:R1=324kΩ,RFB=105 kΩ,C1=10pF,R2=15 kΩ,C2=330pF,R3=121 kΩ,C3=33pF及COUT=22μF和LOUT=2. 2μH。

  4、實際(ji)應用(yong)電(dian)路

  LTC3558可以在沒有電池(chi)連接到引(yin)腳BAT上的情況下(xia)操(cao)作,如圖9所示(shi)。

圖9  LTC3558可以在無(wu)電池連接時操作

  降壓(ya)開(kai)關(guan)穩壓(ya)器(qi)(qi)(qi)輸出為1.8V(@400mA),降壓(ya)-升壓(ya)開(kai)關(guan)穩壓(ya)器(qi)(qi)(qi)輸出為3.3V(@400mA)。在IC引腳SWAB2與(yu)SWCD2之間連接的(de)(de)2.2μH的(de)(de)電(dian)感器(qi)(qi)(qi)為降壓(ya)-升壓(ya)穩壓(ya)器(qi)(qi)(qi)的(de)(de)輸出電(dian)感器(qi)(qi)(qi)。NTC熱(re)敏電(dian)阻(zu)(zu)(R25=100kΩ)的(de)(de)偏置電(dian)阻(zu)(zu)分別(bie)為110kΩ和28.7kΩ,故充電(dian)器(qi)(qi)(qi)的(de)(de)熱(re)和冷解扣點分別(bie)設置在55℃和0℃。在IC引腳BAT上連接的(de)(de)1Ω的(de)(de)電(dian)阻(zu)(zu)和4.7μF的(de)(de)電(dian)容(rong),可(ke)保證充電(dian)器(qi)(qi)(qi)穩定。

  從墻上AC適配器(qi)加電的LTC3558應用電路如圖10所(suo)示。

圖(tu)10  從墻上適配器(qi)加電(dian)的(de)應用(yong)電(dian)路

  其充(chong)電(dian)(dian)器的充(chong)電(dian)(dian)電(dian)(dian)流可達950mA,降(jiang)壓(ya)(ya)開關穩壓(ya)(ya)器的輸(shu)(shu)出為(wei)1.2V(@400mA),降(jiang)壓(ya)(ya)-升壓(ya)(ya)開關穩壓(ya)(ya)器的輸(shu)(shu)出為(wei)3.3V(@400mA)。充(chong)電(dian)(dian)器通過NTC熱敏電(dian)(dian)阻將電(dian)(dian)池溫度解扣點設置在0℃和(he)40℃,LED用作充(chong)電(dian)(dian)狀態指示。

  5、結束語

  LTC3558是一種帶兩個高效開關穩壓器的USB充電器,它是為(wei)應用于小功率(lv)手持式設備(bei)而專門設計(ji)的(de)。直(zhi)達950mA的(de)可編(bian)程(cheng)充(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流可對單節鋰(li)離子(zi)或(huo)聚合(he)物電(dian)(dian)(dian)(dian)池(chi)(chi)充(chong)(chong)電(dian)(dian)(dian)(dian),在(zai)充(chong)(chong)電(dian)(dian)(dian)(dian)過程(cheng)中電(dian)(dian)(dian)(dian)池(chi)(chi)狀態被監視,4h的(de)安全定時器期滿時控制充(chong)(chong)電(dian)(dian)(dian)(dian)器終止。利用NTC熱敏電(dian)(dian)(dian)(dian)阻(zu)來測量電(dian)(dian)(dian)(dian)池(chi)(chi)溫(wen)度(du)并設置電(dian)(dian)(dian)(dian)池(chi)(chi)充(chong)(chong)電(dian)(dian)(dian)(dian)時的(de)溫(wen)度(du)范(fan)圍。LTC3558降壓(ya)和(he)降壓(ya)-升壓(ya)開關穩壓(ya)器輸出(chu)電(dian)(dian)(dian)(dian)壓(ya)均可編(bian)程(cheng),效率(lv)高(gao)于90%,分(fen)別能提(ti)供直(zhi)到400mA的(de)輸出(chu)電(dian)(dian)(dian)(dian)流,為(wei)微控制器內核及其(qi)I/O、存(cun)儲(chu)器、磁盤驅(qu)動器或(huo)其(qi)它邏輯電(dian)(dian)(dian)(dian)路(lu)供電(dian)(dian)(dian)(dian)。

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