兩個開關穩壓器的USB電池充電器
1、概述
凌力爾特(Linear Technology)推出的LTC3558型USB電池充電器,帶有兩個開關穩壓器,適合于在手持式設備中應用。LTC3558的充電器,采(cai)用恒(heng)流/恒(heng)壓算法,可以從USB電(dian)(dian)(dian)(dian)源汲取(qu)功率(lv)(lv),也可以利用墻上(shang)AC適配器(qi)(qi)對單節鋰離子/聚合(he)物(wu)電(dian)(dian)(dian)(dian)池充(chong)電(dian)(dian)(dian)(dian),可編程(cheng)最大(da)充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流達(da)950mA。LTC3558的(de)降(jiang)壓開關(guan)穩壓器(qi)(qi)和降(jiang)壓-升壓開關(guan)穩壓器(qi)(qi),在2.25MHz的(de)固定頻率(lv)(lv)上(shang)操作,輸出電(dian)(dian)(dian)(dian)壓可編程(cheng),效率(lv)(lv)高于(yu)90%,能分別(bie)提供400mA的(de)電(dian)(dian)(dian)(dian)流,為微控制(zhi)器(qi)(qi)內核(he)、微控制(zhi)器(qi)(qi)I/O、存儲器(qi)(qi)、磁盤驅動(dong)器(qi)(qi)或其它(ta)邏(luo)輯電(dian)(dian)(dian)(dian)路加電(dian)(dian)(dian)(dian)。
2、LTC3558封裝(zhuang)、內部結構及引腳功能
LTC3558采用3mm×3mm×0.75mm的21引腳(jiao)QFN封裝,引腳(jiao)排(pai)列如圖1所(suo)示。

圖1 LTC3558引腳排列
LTC3558含有一個(ge)線性(xing)USB電(dian)池充(chong)電(dian)器(qi)、一個(ge)電(dian)流模式(shi)降壓(ya)(ya)(buck)開(kai)關(guan)穩(wen)壓(ya)(ya)器(qi)和一個(ge)電(dian)壓(ya)(ya)模式(shi)降壓(ya)(ya)-升壓(ya)(ya)(buck-boost)開(kai)關(guan)穩(wen)壓(ya)(ya)器(qi),其內部電(dian)路組成框(kuang)圖(tu)如圖(tu)2所(suo)示。

圖2 LTC3558內部電(dian)路
LTC3558各個引腳(jiao)功能簡述如表1所(suo)示。
表1 LTC3558引腳功(gong)能(neng)

3、LTC3558功(gong)能(neng)與工作原理(li)
3.1 電(dian)(dian)池充電(dian)(dian)器
3.1.1 欠電壓鎖(suo)定(UVLO)
IC(LTC3558)的UVLO電(dian)路(lu)監視(shi)輸入電(dian)壓(ya)Vcc,其值范圍為4.3~5.5V。在Vcc升高到VUVLO(4V)以(yi)上之前(qian),充(chong)電(dian)器(qi)(qi)失(shi)能(neng);當Vcc降落到電(dian)池電(dian)壓(ya)VBAT的50mV之內時,充(chong)電(dian)器(qi)(qi)也(ye)將失(shi)效。
3.1.2 暫停模式
通(tong)過將IC引腳SUSP上(shang)拉到1.2V以上(shang),充電器同樣會失(shi)效。在暫停模(mo)式,電池僅吸收1.5μA的電流,輸入電流Icc減(jian)小到8. 5μA。
3.1.3 編程充電電流
連接在IC引腳PROG上與地之間的電阻RPROG可以編程滿標度(full-scale)充電電流(即在恒流模式充電電流的100%),計算公式為ICHG=800V/RPROG。
在恒流模式,若將IC引腳HPWR拉至高電平,引腳PROG上的電壓VPROG=1V,對應于用滿標度電流充電;若引腳HPWR為低電平,VPROG則為0.2V,相應的充電電流為滿標度電(dian)流(C)的20%(即0.2C)。
3.1.4 充電時序(xu)
在充(chong)電(dian)(dian)(dian)(dian)(dian)周期開始時,充(chong)電(dian)(dian)(dian)(dian)(dian)器首先確定電(dian)(dian)(dian)(dian)(dian)池是(shi)否深(shen)度放電(dian)(dian)(dian)(dian)(dian)。如果(guo)電(dian)(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)(dian)壓低于2.9V,充(chong)電(dian)(dian)(dian)(dian)(dian)器則自動進行涓流(liu)(liu)充(chong)電(dian)(dian)(dian)(dian)(dian),充(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)流(liu)(liu)為滿標(biao)度電(dian)(dian)(dian)(dian)(dian)流(liu)(liu)的10%(即0.1C)。如果(guo)電(dian)(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)(dian)壓在2.9V以下持續時間達(da)0.5h以上,充(chong)電(dian)(dian)(dian)(dian)(dian)器則終止充(chong)電(dian)(dian)(dian)(dian)(dian)。
如果VBAT>2.9V,充(chong)(chong)電(dian)器(qi)(qi)(qi)則在恒流模式開(kai)始充(chong)(chong)電(dian)。當(dang)VBAT>4.105V時,充(chong)(chong)電(dian)器(qi)(qi)(qi)的(de)充(chong)(chong)電(dian)電(dian)流將(jiang)大(da)大(da)減小,則進(jin)入恒壓充(chong)(chong)電(dian)模式。如果IC內(nei)部4h的(de)安(an)全定時器(qi)(qi)(qi)期滿,電(dian)池充(chong)(chong)電(dian)將(jiang)停(ting)止。如果電(dian)池電(dian)壓VBAT降至4.105V以下,充(chong)(chong)電(dian)器(qi)(qi)(qi)將(jiang)自動開(kai)始重(zhong)新充(chong)(chong)電(dian)。
在充(chong)電(dian)(dian)過程中,如果芯片(pian)溫度(du)約(yue)達115℃,充(chong)電(dian)(dian)器將減小已編程的充(chong)電(dian)(dian)電(dian)(dian)流,以防止IC及其(qi)周圍(wei)功(gong)率元件因過熱而(er)損壞。
3.1.5 充電狀態指(zhi)示(shi)
IC引(yin)(yin)腳(jiao) 通過微處理器(qi)或(huo)人工(gong)接口(kou)可以指示正在充電(dian)(dian)(dian)、不(bu)充電(dian)(dian)(dian)、電(dian)(dian)(dian)池無反應和電(dian)(dian)(dian)池溫度(du)超出范圍四種可能狀態中的(de)一(yi)種。比(bi)較(jiao)簡單的(de)方法是(shi)利用LED作為(wei)指示器(qi),將(jiang)其串聯(lian)一(yi)個限流電(dian)(dian)(dian)阻連接在IC引(yin)(yin)腳(jiao) 與Vcc之間。
當充電開始后,IC引(yin)腳 為低(di)電平,LED導通而被點亮(liang),無閃爍現象發(fa)生。
當充電(dian)電(dian)流(liu)降至滿標度電(dian)流(liu)的10%(即0.1C)以下時,引(yin)腳(jiao) 釋放(fang),呈現(xian)高阻抗,LED熄滅。
如果IC引腳NTC外部的NTC熱敏(min)電阻出現故(gu)障(zhang),使電池溫(wen)度超出范(fan)圍,LED將出現閃爍,頻率為1.5Hz,人眼很(hen)容易識別。
如果電(dian)池(chi)已壞或不良(liang)(電(dian)池(chi)電(dian)壓在(zai)(zai)2.9V以下(xia)超過0.5h),LED將在(zai)(zai)6.1Hz的頻率上閃爍,頻閃速率比NTC熱敏電(dian)阻故(gu)障要(yao)快得多(duo)。
3.1.6 用NTC熱(re)敏電(dian)阻測量電(dian)池溫度
電池充電時的溫度可利(li)用(yong)NTC熱敏(min)電阻來(lai)測量,典(dian)型電路(lu)如圖3所示。
圖(tu)3 典(dian)型NTC熱敏電阻電路
圖中(zhong),RNTC為(wei)NTC熱(re)敏電(dian)阻(zu)(zu)(zu),應將其緊貼電(dian)池(chi)盒。RNTC在25℃時的電(dian)阻(zu)(zu)(zu)值(zhi)R25=100kΩ,與偏置電(dian)阻(zu)(zu)(zu)RNOM值(zhi)相等(deng)。IC引腳NTC內部較(jiao)低(di)溫(wen)度(du)(冷態(tai))門限(xian)為(wei)0.765Vcc,較(jiao)高(gao)溫(wen)度(du)(熱(re)態(tai))門限(xian)為(wei)0.349Vcc(此(ci)時阻(zu)(zu)(zu)值(zhi)降(jiang)低(di)),使(shi)能(neng)門限(xian)為(wei)0.017Vcc。
設RNTC熱解扣點和冷解扣點時的電阻值分別是RHOT和RCOLD,RHOT和RCOLD與R25之比率分別是rHOT和rCOLD,根據圖3可得:
由式(1)和式(2)得:
RHOT=0.536RNOM (3)
RCOLD=3.25RNOM (4)
RNOM=R25=100kΩ條件(jian)下,rHOT=0.536,rCOLD=3.25。對(dui)(dui)于(yu)Vishay公司的(de)NTHS0603N011-N1003F來說,當溫度升高(gao)(gao)其電(dian)(dian)阻值降至R25(100kΩ)的(de)0.536倍(約54kΩ)時,相應(ying)的(de)溫度約為40℃,充(chong)電(dian)(dian)器(qi)將(jiang)暫停充(chong)電(dian)(dian);當RNTC電(dian)(dian)阻值增加(jia)到R25的(de)3.25倍(即325kΩ)時,對(dui)(dui)應(ying)的(de)溫度是0℃,充(chong)電(dian)(dian)器(qi)也(ye)會中止充(chong)電(dian)(dian)。很顯(xian)然,只(zhi)有當電(dian)(dian)池溫度高(gao)(gao)于(yu)0℃而(er)低于(yu)40℃時,充(chong)電(dian)(dian)器(qi)才會充(chong)電(dian)(dian)。
如圖4所示,如果RNTC再加進一個偏置電阻R1,則可以將解扣點溫度改變。若冷和熱解扣點設置在0℃和45℃,根據Vishay公司提供的數據,rCOLD=3.266,rHOT=0.4368,偏置電阻RNOM值為:
誤差最(zui)接(jie)近1%的電阻值是105kΩ。
附(fu)加電阻(zu)R1值為:
R1=0.536RNOM-rHOT?R25=0.536×105kΩ-0.436×100kΩ=12.6kΩ
誤(wu)差最接近1%的電(dian)阻值是12.7kΩ。
RNOM和R1按以(yi)上計算結果選擇,當電(dian)池溫度(du)升至(zhi)45℃或降為(wei)0℃時,充電(dian)器都將暫停充電(dian)。
圖4 帶附(fu)加偏置電(dian)阻(zu)的NTC
3.2 降壓開(kai)關穩壓器
LTC3558的電流模式(shi)降壓(ya)開(kai)關(guan)穩壓(ya)器(qi)主要由PWM控(kong)制器(qi)、主開(kai)關(guan)P溝(gou)道MOSFET(MP)、N溝(gou)道MOSFET(MN)同(tong)步整(zheng)流器(qi)及誤(wu)差放大器(qi)等組成,如圖5所示。

圖5 降壓(ya)開關穩壓(ya)器電路
LTC3558還含有軟啟(qi)動(dong)、短(duan)路保護(hu)和減(jian)小(xiao)輻射EM1的(de)開(kai)關節點(dian)擺幅限制電路。
降壓穩壓器(qi)可以提供直到(dao)400mA的電(dian)流,最低輸出電(dian)壓為0.8V。降壓穩壓器(qi)輸出電(dian)壓可通(tong)過IC引腳FB1上的R1/R2來(lai)編(bian)程,其值(zhi)為VOUT=0.8V(1+R1+R2)。R1取(qu)值(zhi)范圍為40kΩ~1MΩ,CFB容量在2PF與22PF之(zhi)間。
通過IC引腳MODE,可以設置(zhi)開關穩壓(ya)器的(de)突發(fa)操(cao)作模(mo)式或脈(mo)沖跳越模(mo)式。
3.2.1 脈沖跳越模式(Pulse Skip Mode)
在(zai)(zai)脈沖(chong)(chong)跳(tiao)越(yue)模式(shi),誤(wu)差放大器(qi)調(diao)節峰值電(dian)(dian)(dian)感器(qi)電(dian)(dian)(dian)流(liu)(liu),以(yi)(yi)交付所需(xu)要(yao)的輸出功率(lv)。在(zai)(zai)輕(qing)(qing)載時,在(zai)(zai)每個脈沖(chong)(chong)上電(dian)(dian)(dian)感電(dian)(dian)(dian)流(liu)(liu)可(ke)以(yi)(yi)達(da)到零(關(guan)斷同步整流(liu)(liu)器(qi)MIN),在(zai)(zai)不(bu)連續模式(shi)操作。在(zai)(zai)非常輕(qing)(qing)的負(fu)載下(xia),降壓開(kai)關(guan)穩壓器(qi)將(jiang)會自動(dong)跳(tiao)過(guo)脈沖(chong)(chong),以(yi)(yi)維持輸出電(dian)(dian)(dian)壓調(diao)節。在(zai)(zai)高占空因數(shu)(VOUT>PVIN1/2)時,電(dian)(dian)(dian)感電(dian)(dian)(dian)流(liu)(liu)可(ke)能會反(fan)向,致使(shi)降壓變換器(qi)開(kai)關(guan)連續。欲利用脈沖(chong)(chong)跳(tiao)越(yue)模式(shi),需(xu)使(shi)IC引腳MODE保持低(di)電(dian)(dian)(dian)平(ping)。
3.2.2 突發模(mo)式(Burst Mode)
將IC引(yin)腳MODE拉至(zhi)高電(dian)(dian)平(ping),降壓變換(huan)(huan)器將在(zai)突(tu)發模式操作(zuo)(zuo),自動在(zai)固定頻率PWM操作(zuo)(zuo)與(yu)滯后控制之間轉換(huan)(huan)。當(dang)輸出電(dian)(dian)容的充(chong)電(dian)(dian)電(dian)(dian)壓稍高于調(diao)節點時(shi),降壓變換(huan)(huan)器則自動進入睡眠模式。在(zai)睡眠模式,開(kai)關穩(wen)壓器的大多數電(dian)(dian)路將切斷電(dian)(dian)源,因此在(zai)輕載時(shi)有著(zhu)比(bi)脈(mo)沖跳躍模式更高的效率。
3.3 降壓(ya)-升壓(ya)開關(guan)穩壓(ya)器
LTC3558的(de)(de)降壓(ya)(ya)-升(sheng)壓(ya)(ya)開(kai)關穩壓(ya)(ya)器在電壓(ya)(ya)模式和2.25MHz的(de)(de)固定頻(pin)率上操作(zuo),能(neng)提(ti)供直到(dao)400mA的(de)(de)輸出負載電流,輸出電壓(ya)(ya)可(ke)在2.75V與5.45V之間來(lai)編程,其值為VOUT2=0.8V(1+R1+R2)。R1與R2為IC引腳FB2上的(de)(de)分壓(ya)(ya)器電阻,如圖(tu)6所示(shi)。

當輸(shu)入電(dian)壓(ya)(ya)遠(yuan)(yuan)高于輸(shu)出(chu)電(dian)壓(ya)(ya)時,穩(wen)壓(ya)(ya)器工作在(zai)降壓(ya)(ya)模式;當輸(shu)入電(dian)壓(ya)(ya)遠(yuan)(yuan)低于輸(shu)出(chu)電(dian)壓(ya)(ya)時,穩(wen)壓(ya)(ya)器則在(zai)升(sheng)壓(ya)(ya)模式操作。
3.3.1 PWM操作(zuo)模(mo)式與突(tu)發模(mo)式操作(zuo)
通過將IC引腳保(bao)持低電平(ping),降壓-升壓變換器將進入PWM操(cao)作模(mo)式。在適度的重載條件下(xia),在定頻(pin)PWM操(cao)作有著最小的開關(guan)噪聲。
若將IC引腳MODE拉至(zhi)高電平,穩(wen)(wen)壓(ya)器將進入突(tu)發(fa)模式(shi)。在較輕(qing)的負(fu)載下,在突(tu)發(fa)模式(shi)操(cao)作(zuo)(zuo),輸(shu)出電流被限(xian)制在50mA。當(dang)輸(shu)出電容上的充電電壓(ya)稍高于調節(jie)點時,穩(wen)(wen)壓(ya)器則(ze)進入睡眠模式(shi)。在突(tu)發(fa)模式(shi)操(cao)作(zuo)(zuo),能使開關損(sun)耗大大降(jiang)低,易(yi)于滿足輕(qing)載效率(lv)標(biao)準要求。
3.3.2 環路補償
降壓(ya)-升壓(ya)開關穩壓(ya)器可以采用簡單(dan)的I型補(bu)償(見(jian)圖(tu)7)

IC引腳(jiao)FB2是誤(wu)差(cha)放大(da)器反相輸入端,引腳(jiao)VC2是誤(wu)差(cha)放大(da)器輸出端。誤(wu)差(cha)放大(da)器單位增益頻率fUG可表示為:
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圖8所示為誤差放大器環路的III型補償網絡,其傳輸函數為:


圖8 III型補償(chang)電路
式中,s為傳(chuan)輸(shu)系(xi)數。
III型補償(chang)網絡可(ke)獲得較大(da)的(de)(de)(de)頻(pin)帶寬(kuan)度,改善瞬態響應,減小啟動(dong)時(shi)VOUT2產生的(de)(de)(de)過沖。對于3.3V的(de)(de)(de)輸出,補償(chang)元件推薦值分別為(wei):R1=324kΩ,RFB=105 kΩ,C1=10pF,R2=15 kΩ,C2=330pF,R3=121 kΩ,C3=33pF及(ji)COUT=22μF和(he)LOUT=2. 2μH。
4、實際應(ying)用電路(lu)
LTC3558可以在(zai)沒有電池(chi)連接到引腳BAT上的(de)情況下操作(zuo),如(ru)圖9所示(shi)。

圖9 LTC3558可(ke)以在無電池(chi)連接時操作(zuo)
降壓開(kai)關穩(wen)壓器輸出為(wei)(wei)1.8V(@400mA),降壓-升壓開(kai)關穩(wen)壓器輸出為(wei)(wei)3.3V(@400mA)。在IC引腳SWAB2與SWCD2之間連接(jie)的(de)(de)(de)(de)2.2μH的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)感(gan)(gan)器為(wei)(wei)降壓-升壓穩(wen)壓器的(de)(de)(de)(de)輸出電(dian)(dian)(dian)(dian)感(gan)(gan)器。NTC熱敏(min)電(dian)(dian)(dian)(dian)阻(R25=100kΩ)的(de)(de)(de)(de)偏置(zhi)電(dian)(dian)(dian)(dian)阻分別為(wei)(wei)110kΩ和(he)28.7kΩ,故充電(dian)(dian)(dian)(dian)器的(de)(de)(de)(de)熱和(he)冷(leng)解扣點(dian)分別設(she)置(zhi)在55℃和(he)0℃。在IC引腳BAT上(shang)連接(jie)的(de)(de)(de)(de)1Ω的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)阻和(he)4.7μF的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)容(rong),可保證充電(dian)(dian)(dian)(dian)器穩(wen)定。
從墻(qiang)上AC適配器加(jia)電(dian)的LTC3558應用電(dian)路(lu)如圖10所示。

圖10 從(cong)墻上適配器(qi)加電的(de)應用電路
其充(chong)電(dian)(dian)器的(de)充(chong)電(dian)(dian)電(dian)(dian)流(liu)可(ke)達950mA,降(jiang)壓(ya)開(kai)(kai)關(guan)穩壓(ya)器的(de)輸(shu)出(chu)為1.2V(@400mA),降(jiang)壓(ya)-升壓(ya)開(kai)(kai)關(guan)穩壓(ya)器的(de)輸(shu)出(chu)為3.3V(@400mA)。充(chong)電(dian)(dian)器通過NTC熱(re)敏電(dian)(dian)阻將電(dian)(dian)池溫度解扣(kou)點設置(zhi)在0℃和40℃,LED用作充(chong)電(dian)(dian)狀態指示。
5、結束語
LTC3558是一種帶兩個高效開關穩壓器的USB充電器,它(ta)(ta)是(shi)為應用(yong)于(yu)小功率(lv)手持式設(she)備(bei)而專門設(she)計的(de)。直(zhi)達950mA的(de)可(ke)編程充(chong)電(dian)電(dian)流可(ke)對單節鋰離子或(huo)聚合物電(dian)池充(chong)電(dian),在充(chong)電(dian)過(guo)程中(zhong)電(dian)池狀態被監視,4h的(de)安全定時器(qi)期滿時控(kong)制充(chong)電(dian)器(qi)終止。利(li)用(yong)NTC熱敏電(dian)阻來測(ce)量電(dian)池溫度(du)(du)并設(she)置電(dian)池充(chong)電(dian)時的(de)溫度(du)(du)范圍(wei)。LTC3558降壓(ya)(ya)和降壓(ya)(ya)-升壓(ya)(ya)開關穩壓(ya)(ya)器(qi)輸出電(dian)壓(ya)(ya)均可(ke)編程,效率(lv)高于(yu)90%,分別能提供直(zhi)到400mA的(de)輸出電(dian)流,為微控(kong)制器(qi)內核及其I/O、存儲(chu)器(qi)、磁盤驅動器(qi)或(huo)其它(ta)(ta)邏輯電(dian)路供電(dian)。
