多源數碼充電器
充電器(Charger)是(shi)(shi)一(yi)種為蓄(xu)電(dian)(dian)(dian)裝(zhuang)置提供能量(liang)的(de)(de)設(she)(she)備,廣泛用于手機(ji)、相機(ji)、MP3、MP4等常見數(shu)(shu)碼(ma)(ma)產品。市(shi)場上的(de)(de)產品都是(shi)(shi)配(pei)售充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)器,使用市(shi)電(dian)(dian)(dian)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian),但是(shi)(shi)有(you)(you)些沒有(you)(you)市(shi)電(dian)(dian)(dian)的(de)(de)場合或者電(dian)(dian)(dian)源(yuan)插座(zuo)不兼容、偏遠地區、旅行中(zhong),特(te)別(bie)是(shi)(shi)沒有(you)(you)任(ren)何電(dian)(dian)(dian)源(yuan)情況下不方便充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)時,設(she)(she)計的(de)(de)多源(yuan)數(shu)(shu)碼(ma)(ma)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)器可以(yi)在任(ren)何情況下進行充(chong)(chong)(chong)(chong)電(dian)(dian)(dian):沒有(you)(you)市(shi)電(dian)(dian)(dian),可以(yi)用2節(jie)1.5 V干(gan)電(dian)(dian)(dian)池(chi)(chi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian),沒有(you)(you)干(gan)電(dian)(dian)(dian)池(chi)(chi)也可用3.7 V內部蓄(xu)電(dian)(dian)(dian)池(chi)(chi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian),即(ji)使沒有(you)(you)任(ren)何充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)設(she)(she)備,也可以(yi)用手壓(ya)發電(dian)(dian)(dian)機(ji)來給(gei)數(shu)(shu)碼(ma)(ma)產品充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)。以(yi)上介紹的(de)(de)就是(shi)(shi)本(ben)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)器的(de)(de)特(te)別(bie)之處(chu),也是(shi)(shi)該設(she)(she)計的(de)(de)特(te)別(bie)之處(chu):即(ji)隨時隨地給(gei)數(shu)(shu)碼(ma)(ma)產品充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)。
1 設計要求
參照國家有關標準,移動通信手持機充電器應符合如下要求:
1)輸(shu)入(ru)電壓 交(jiao)流充電器輸(shu)入(ru)額度交(jiao)流電壓范圍(wei)應為100~240 V,容差為±10%。
2)輸出電(dian)壓 充電(dian)器的額度輸出電(dian)壓應為(wei)直(zhi)流5 V,容差為(wei)±5%。
3)輸出電(dian)(dian)流 充電(dian)(dian)器的額度輸出電(dian)(dian)流范圍應(ying)為(wei)300~1 800 mA。
4)輸(shu)出(chu)波(bo)紋 ①輸(shu)出(chu)電(dian)流波(bo)紋:輸(shu)入電(dian)壓(90~264 V)時,模擬負載(zai)上的電(dian)壓范(fan)圍(wei)(1.50~4.75 V),輸(shu)出(chu)波(bo)紋極限(xian)小(xiao)于(yu)等于(yu)100 mA峰值(zhi)。②輸(shu)出(chu)電(dian)壓波(bo)紋:輸(shu)入電(dian)壓(90~264 V)時,模擬負載(zai)上的電(dian)壓范(fan)圍(wei)(1.50~4.75 V),輸(shu)出(chu)波(bo)紋極限(xian)小(xiao)于(yu)等于(yu)200 mV峰值(zhi)。③短路電(dian)流:輸(shu)入電(dian)壓(90~264V)時,負載(zai)短路,短路電(dian)流限(xian)值(zhi)小(xiao)于(yu)950 mA。
5)電(dian)(dian)流(liu)倒灌 在任何情(qing)況下,無論充電(dian)(dian)器(qi)是否插上電(dian)(dian)源(yuan),由手(shou)持機(ji)測流(liu)向充電(dian)(dian)器(qi)的電(dian)(dian)流(liu)應不大于5 mA。
6)無(wu)負載(zai)能量消(xiao)耗輸(shu)入電壓(100~240 V)時(shi),負載(zai)開路,輸(shu)出波(bo)紋極限小于300 mW。
7)充電器平均(jun)效率 充電器平均(jun)效率應不(bu)小于(yu)50%。
8)干電池充(chong)電設計要(yao)求 充(chong)電電流不(bu)高于200 mA。
2 系統(tong)整體(ti)設計(ji)
充電器分為(wei)高壓(ya)、充電管理、升壓(ya)、邏輯控制(zhi)照明燈、內部蓄電池(chi)、干電池(chi)、手動按壓(ya)等功能(neng)模塊(kuai)。系統整(zheng)體結構框圖如圖1所(suo)示。
2.1 高壓模(mo)塊
該(gai)電(dian)(dian)(dian)(dian)路接(jie)通(tong)(tong)交流(liu)220 V經(jing)整流(liu)橋后,形成直(zhi)流(liu)電(dian)(dian)(dian)(dian)壓,經(jing)C1,C2濾波后,該(gai)電(dian)(dian)(dian)(dian)壓經(jing)開(kai)(kai)關變壓器(qi)(qi)T1的(de)(de)(de)1,2引腳施(shi)加(jia)到(dao)三極(ji)(ji)(ji)(ji)管VQ2的(de)(de)(de)C極(ji)(ji)(ji)(ji),同時(shi)該(gai)電(dian)(dian)(dian)(dian)壓為三極(ji)(ji)(ji)(ji)管VQ2的(de)(de)(de)基(ji)(ji)(ji)極(ji)(ji)(ji)(ji)(B)提供一個正向(xiang)偏置電(dian)(dian)(dian)(dian)壓,使(shi)三極(ji)(ji)(ji)(ji)管VQ2導通(tong)(tong)。R4,無極(ji)(ji)(ji)(ji)電(dian)(dian)(dian)(dian)容(rong)C4和肖(xiao)特基(ji)(ji)(ji)二極(ji)(ji)(ji)(ji)管VD3起保護作(zuo)用。此時(shi)振蕩電(dian)(dian)(dian)(dian)路開(kai)(kai)始(shi)工(gong)作(zuo),開(kai)(kai)關變壓器(qi)(qi)T1的(de)(de)(de)l,2腳中有電(dian)(dian)(dian)(dian)流(liu)通(tong)(tong)過,在(zai)變壓器(qi)(qi)T1的(de)(de)(de)3,4腳的(de)(de)(de)感(gan)應電(dian)(dian)(dian)(dian)壓通(tong)(tong)過電(dian)(dian)(dian)(dian)阻(zu)R12加(jia)到(dao)三極(ji)(ji)(ji)(ji)管VQ2的(de)(de)(de)基(ji)(ji)(ji)極(ji)(ji)(ji)(ji),使(shi)VQ2的(de)(de)(de)基(ji)(ji)(ji)極(ji)(ji)(ji)(ji)導通(tong)(tong)電(dian)(dian)(dian)(dian)流(liu)加(jia)大,迅速進入飽和區。當電(dian)(dian)(dian)(dian)流(liu)大于0.5 A,U2導通(tong)(tong),把VQ2的(de)(de)(de)基(ji)(ji)(ji)極(ji)(ji)(ji)(ji)電(dian)(dian)(dian)(dian)壓拉低,集電(dian)(dian)(dian)(dian)極(ji)(ji)(ji)(ji)(C)電(dian)(dian)(dian)(dian)流(liu)開(kai)(kai)始(shi)減(jian)少(shao)(shao),變壓器(qi)(qi)T1的(de)(de)(de)1,2引腳產(chan)(chan)生的(de)(de)(de)磁通(tong)(tong)量也開(kai)(kai)始(shi)減(jian)少(shao)(shao)。VQ3部(bu)(bu)分為限(xian)流(liu)作(zuo)用,當R23,R24增大時(shi)電(dian)(dian)(dian)(dian)流(liu)減(jian)少(shao)(shao),減(jian)少(shao)(shao)時(shi)電(dian)(dian)(dian)(dian)流(liu)增大。TL431為恒流(liu)源(yuan),輸出穩定的(de)(de)(de)電(dian)(dian)(dian)(dian)壓5 V,使(shi)光耦工(gong)作(zuo),這樣電(dian)(dian)(dian)(dian)路中才不斷的(de)(de)(de)產(chan)(chan)生振蕩電(dian)(dian)(dian)(dian)壓,在(zai)變壓器(qi)(qi)Tl的(de)(de)(de)6引腳感(gan)應出一個5 V的(de)(de)(de)直(zhi)流(liu)電(dian)(dian)(dian)(dian)壓,經(jing)二極(ji)(ji)(ji)(ji)管VD4整流(liu)、電(dian)(dian)(dian)(dian)容(rong)C4,C5濾波后,通(tong)(tong)過標準USB為外部(bu)(bu)數碼產(chan)(chan)品(pin)充電(dian)(dian)(dian)(dian)。圖2為高壓模塊電(dian)(dian)(dian)(dian)路圖。
2.2 充電管理(li)器(qi)件BQ2057
此(ci)充(chong)電(dian)(dian)器(qi)(qi)中,接(jie)通市電(dian)(dian)后為(wei)內部(bu)蓄電(dian)(dian)池充(chong)電(dian)(dian)的(de)同(tong)時,此(ci)器(qi)(qi)件的(de)輸出電(dian)(dian)壓(ya)為(wei)4.2 V,從(cong)而(er)通過SMT插座為(wei)外(wai)部(bu)數碼產品充(chong)電(dian)(dian)。在充(chong)電(dian)(dian)過程中,電(dian)(dian)流(liu)開(kai)始恒(heng)流(liu)并且(qie)逐漸(jian)下降,而(er)電(dian)(dian)壓(ya)逐漸(jian)上(shang)升最后恒(heng)壓(ya)。電(dian)(dian)流(liu)接(jie)近零時,充(chong)電(dian)(dian)完成。
2.3 邏輯(ji)控制照明燈模塊
當接入干(gan)電(dian)池時(shi),按一下(xia)(xia)開關燈亮,再按一下(xia)(xia)燈滅(mie)。這個模(mo)塊里的燈為手電(dian)筒(tong)用于照明,其電(dian)流(liu)不(bu)超過200 mA。
3 PCB設計
通常的充電器都為單面板,并且體積比較小,而研制的充電器為雙面板,考慮(lv)到充電器外殼(ke)的形狀和大小,所以元器件(jian)貼(tie)片的較多;因為有手(shou)壓裝置,所以要注意元器件(jian)的擺(bai)放位(wei)置。
4 數據測量
根據國家標準的要求,在實驗中:1)當輸入電壓范圍在90~264 V之間時,空載時輸出直流電壓在4.77~4.96 V,輸出電流在O.31~0.32 A;2)在測試電流波紋時,噪聲很少,輸入電壓90~260 V時模擬負載上電壓為1.49~4.75 V,輸出電流波紋限值150 mA/5.6 Ω~160 mA/11 Ω;3)在測試電壓波紋時,輸入電壓90~260 V時模擬負載上電壓為1.49~4.75 V,輸出電壓波紋限值150~160 mV;4)當輸入電壓9~260 V負載短路時,短路電流限值540~800 mA:5)當輸入電壓100~260 V空載時功率消耗限值為2.9 mA×100 V~1 mAx240 V;6)當輸入電壓220 V,輸入電流12 mA時輸入功率為640 mW。輸出電壓5.1 V,輸出電流0.3 A時輸出功率為1 530 mW:7)平均效率為57%;8)測量過程中電流無倒灌現象。此測試結果表明本充電器完全符合國家標準。
利用高壓模塊(kuai)和(he)充電(dian)(dian)(dian)管理(li)模塊(kuai)為外部(bu)數碼產品充電(dian)(dian)(dian),并且(qie)給出充電(dian)(dian)(dian)過(guo)程中電(dian)(dian)(dian)壓和(he)電(dian)(dian)(dian)流(liu)的測試數據(ju)及其變化趨勢。
1)通(tong)過市電(dian)利用標準USB給外部數碼產品充電(dian),電(dian)池為(wei)910mAh,每隔l min記一次電(dian)壓和電(dian)流的變化(hua)(hua),此(ci)實驗的數據如表1。充電(dian)過程(cheng)電(dian)壓電(dian)流變化(hua)(hua)趨勢如圖(tu)3所示,從(cong)圖(tu)3中可明顯看(kan)出(chu),充電(dian)過程(cheng)的電(dian)壓由開始5.28 V逐(zhu)漸
