藍牙耳機電池不充電應急維修方法
一只μVisiON(優威信)ZL600立(li)體聲藍牙耳機,故障(zhang)為(wei)不能(neng)開機,充不進電。
用小(xiao)一字儀表(biao)改錐沿外(wai)殼(ke)面板(ban)接縫細心撬開正(zheng)面蓋板(ban),再小(xiao)心取(qu)出(chu)電路板(ban)和內部電池。
注(zhu)意:電路(lu)板與外殼問有兩處用(yong)膠粘接(jie),要用(yong)小―字改錐細心撥(bo)開;麥克風、發聲單(dan)元都用(yong)膠固定(ding)在外殼上(shang)了,輕拉出電路(lu)板到(dao)―定(ding)位置就行(xing)了,注(zhu)意別拽斷引(yin)線(xian)。
故障分(fen)析:這款藍牙(ya)耳機使用(yong)了容量為(wei)(wei)l00mAh的(de)鋰(li)聚合物電(dian)(dian)(dian)池(chi)(chi),鋰(li)電(dian)(dian)(dian)池(chi)(chi)帶(dai)有充放電(dian)(dian)(dian)保(bao)(bao)護(hu)板(ban)。測(ce)量鋰(li)電(dian)(dian)(dian)池(chi)(chi)輸出電(dian)(dian)(dian)壓(ya)為(wei)(wei)0.4V左右,用(yong)5V電(dian)(dian)(dian)源充電(dian)(dian)(dian),測(ce)得(de)充電(dian)(dian)(dian)電(dian)(dian)(dian)流為(wei)(wei)零。剝開(kai)(kai)包在鋰(li)電(dian)(dian)(dian)池(chi)(chi)保(bao)(bao)護(hu)板(ban)外層的(de)絕緣膠皮,測(ce)得(de)鋰(li)電(dian)(dian)(dian)心的(de)電(dian)(dian)(dian)壓(ya)為(wei)(wei)1.05V,說明鋰(li)電(dian)(dian)(dian)池(chi)(chi)電(dian)(dian)(dian)壓(ya)太(tai)低(di)(di),已經(jing)低(di)(di)于保(bao)(bao)護(hu)板(ban)的(de)充電(dian)(dian)(dian)開(kai)(kai)啟電(dian)(dian)(dian)壓(ya),保(bao)(bao)護(hu)板(ban)起保(bao)(bao)護(hu)作用(yong),斷開(kai)(kai)了充電(dian)(dian)(dian)回路。
于(yu)是用外(wai)接(jie)5V電(dian)(dian)(dian)(dian)源串聯33Ω電(dian)(dian)(dian)(dian)阻直接(jie)對(dui)鋰(li)電(dian)(dian)(dian)(dian)心充(chong)(chong)電(dian)(dian)(dian)(dian),測(ce)得充(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流(liu)從100mA逐漸下(xia)降,鋰(li)電(dian)(dian)(dian)(dian)心的(de)端電(dian)(dian)(dian)(dian)壓逐漸上升,當上升到3V左右(you)時停止外(wai)接(jie)充(chong)(chong)電(dian)(dian)(dian)(dian),使用原機配的(de)充(chong)(chong)電(dian)(dian)(dian)(dian)線插人(ren)藍牙耳機的(de)充(chong)(chong)電(dian)(dian)(dian)(dian)插口,這時可(ke)以正常充(chong)(chong)電(dian)(dian)(dian)(dian)了(le)!將鋰(li)電(dian)(dian)(dian)(dian)心和保(bao)護板用絕(jue)緣(yuan)膠皮包好(hao),裝回耳機內部,按原樣恢(hui)復藍牙耳機,正常充(chong)(chong)電(dian)(dian)(dian)(dian),雨個多小時后充(chong)(chong)滿電(dian)(dian)(dian)(dian),可(ke)以正常使用了(le)。
本(ben)以為(wei)這個藍牙耳機修復成功了(le),于(yu)是(shi)用(yong)其聽歌試用(yong),2個多小時后電量耗盡(jin)自動關機,再測試又(you)回(hui)到了(le)原來的(de)故障狀態(tai):既不能開(kai)機也充不進電,又(you)處于(yu)保護(hu)狀杰。
綜(zong)合分析:鋰電(dian)(dian)池(chi)(chi)保(bao)護(hu)(hu)板(ban)的(de)(de)放電(dian)(dian)保(bao)護(hu)(hu)功(gong)能失(shi)效,放電(dian)(dian)終止電(dian)(dian)壓低(di)于充電(dian)(dian)開啟(qi)電(dian)(dian)壓。可(ke)(ke)以選擇(ze)的(de)(de)修復方案(an)有:(1)更換新的(de)(de)帶保(bao)護(hu)(hu)板(ban)的(de)(de)鋰電(dian)(dian)池(chi)(chi)。但一時(shi)很難(nan)買(mai)到(dao)容量相(xiang)近、尺寸(cun)相(xiang)符(fu)的(de)(de)鋰電(dian)(dian)池(chi)(chi);(2)保(bao)留鋰電(dian)(dian)心,更換鋰電(dian)(dian)保(bao)護(hu)(hu)板(ban)。可(ke)(ke)從淘汰的(de)(de)或損壞的(de)(de)舊MP3內(nei)部的(de)(de)鋰電(dian)(dian)池(chi)(chi)上拆下大小(xiao)合適(shi)的(de)(de)鋰電(dian)(dian)保(bao)護(hu)(hu)板(ban)換上,但這條途徑也有困(kun)難(nan)。在(zai)上述兩種方法(fa)都(dou)難(nan)以實現的(de)(de)情況下,我采用了如圖所示的(de)(de)應急方法(fa)進(jin)行維(wei)修。
修(xiu)理方法:圖中虛線方框中為鋰電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)保(bao)(bao)護(hu)板內部示意圖,經檢查,這個(ge)藍牙(ya)耳機(ji)的(de)(de)鋰電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)保(bao)(bao)護(hu)板在鋰電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)負(fu)極充電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)路(lu)中有一個(ge)無觸點(dian)開(kai)(kai)關(guan),鋰電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)保(bao)(bao)護(hu)板通(tong)過這個(ge)無觸點(dian)開(kai)(kai)關(guan)的(de)(de)通(tong)、斷來對鋰電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)起(qi)充、放(fang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)保(bao)(bao)護(hu)作用(yong)。現在鋰電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)保(bao)(bao)護(hu)板的(de)(de)放(fang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)倮護(hu)功能失效,放(fang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)終止(zhi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓低于(yu)充電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)開(kai)(kai)啟電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓,導致無法充電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian),為此,用(yong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)R和發(fa)光二極管D串(chuan)聯后再(zai)并接到這個(ge)無觸點(dian)開(kai)(kai)關(guan)的(de)(de)兩側(即鋰電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)保(bao)(bao)護(hu)板的(de)(de)負(fu)極引出線與鋰電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)負(fu)極之間),為鋰電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)搭建負(fu)極輔助充電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)路(lu)。發(fa)光二極管D選(xuan)用(yong)導通(tong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓1.5V~2.0V的(de)(de)紅色(se)或(huo)綠(lv)色(se)貼片LED,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)R起(qi)限(xian)流作用(yong),可選(xuan)用(yong)100Ω左右的(de)(de)貼片電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)。
充電過程:剛充電時鋰電池電壓低于鋰電保護板的充電開啟電壓,鋰電保護板內部的無觸點開關斷開,但充電電流由電源正極流經鋰電池后,從鋰電池的負極經電阻R和發光二極管D流到電源負極,給鋰電池充(chong)(chong)(chong)電:隨著(zhu)充(chong)(chong)(chong)電的(de)進(jin)行,鋰(li)電池(chi)(chi)電壓(ya)逐漸上升達到(dao)鋰(li)電保(bao)護板(ban)(ban)的(de)充(chong)(chong)(chong)電開啟電壓(ya)時(shi)(shi),鋰(li)電保(bao)護板(ban)(ban)內(nei)部的(de)無(wu)觸(chu)點(dian)開關導通(tong),鋰(li)電池(chi)(chi)進(jin)人(ren)正(zheng)常充(chong)(chong)(chong)電狀態(tai);當鋰(li)電池(chi)(chi)充(chong)(chong)(chong)電到(dao)約(yue)3.7V(實(shi)測)時(shi)(shi),發光二極(ji)(ji)管(guan)D截止(zhi),電阻R和發光二極(ji)(ji)管(guan)D串聯(lian)構(gou)成的(de)負極(ji)(ji)輔(fu)助充(chong)(chong)(chong)電電路斷(duan)開,但這時(shi)(shi)鋰(li)電保(bao)護板(ban)(ban)維持(chi)對鋰(li)電池(chi)(chi)充(chong)(chong)(chong)電;當鋰(li)電池(chi)(chi)充(chong)(chong)(chong)滿(man)時(shi)(shi)(約(yue)4.2V),鋰(li)電保(bao)護板(ban)(ban)內(nei)部的(de)無(wu)觸(chu)點(dian)開關斷(duan)開,起到(dao)充(chong)(chong)(chong)滿(man)保(bao)護作用。
由于(yu)電阻R和發光(guang)二極管D這兩(liang)個貼(tie)片元件體積很小,將它們串(chuan)聯焊(han)在(zai)一起,并聯到鋰電池(chi)保護板(ban)上后可以直接放在(zai)保護板(ban)邊上,也可以用細導線引出來用雙面不干膠粘貼(tie)在(zai)藍牙耳機(ji)內部(bu)合適的位置。
注意事項:由于是靠發光二極管D的截止電壓來斷開輔助充電電路,輔助充電電路沒有穩定的關斷電壓,因此輸人的充電電源電壓應以⒋5V~5.0V為宜,盡可能接近5V,最高不能超過5.2V。日前市場上銷售的有些充電器實際輸(shu)出電(dian)壓(ya)與標稱值相(xiang)差(cha)很大,一(yi)定要實測輸(shu)出電(dian)壓(ya)是否(fou)在上述(shu)范圍之內(nei)。
由于這樣(yang)修理后鋰(li)(li)電(dian)(dian)(dian)池(chi)(chi)并沒有恢復(fu)放電(dian)(dian)(dian)保護功能(neng),使用(yong)(yong)中(zhong)可能(neng)會因過放電(dian)(dian)(dian)影響鋰(li)(li)電(dian)(dian)(dian)池(chi)(chi)的壽(shou)命(ming),因此(ci)使用(yong)(yong)中(zhong)要注意電(dian)(dian)(dian)池(chi)(chi)放完電(dian)(dian)(dian)后應(ying)及時充電(dian)(dian)(dian),不要在低電(dian)(dian)(dian)壓下長時間擱置(zhi),最(zui)好不要等電(dian)(dian)(dian)量耗盡(jin)再充電(dian)(dian)(dian),當工作中(zhong)藍牙耳機發出“嘀嘀”提示音(yin)時就要及時充電(dian)(dian)(dian)。當然,這是應(ying)急(ji)使用(yong)(yong)的方法,能(neng)買到相(xiang)近規格的鋰(li)(li)電(dian)(dian)(dian)池(chi)(chi)直接代換最(zui)好。